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Basic Information for DSG2608_X_064_B_H1
Brief description of DB components associated to this Hybrid Assembly and associated tests
Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component DSG2608_X_064_B_H1
IService::install INFO Installing output directory to /home/data/modules/DSG2608_X_064_B_H1/GlueWeightHybridASIC_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed 20USBHX2008117_image.jpg...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed DSG2608_X_064_B_H1.root...
IService::install INFO Installed status.json...
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_LS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_SS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridBonding_v1 ignored through users request!
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TopControl::monitor INFO Service with algoirthm name HybridPullTest ignored through users request!
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TopControl::monitor INFO Service with algoirthm name ModuleSS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PROD_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalModules_PPA_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name TCModules_PROD_v0 ignored through users request!
Metadata
Value
Component type
Operator
LM, AS
Date
2026-07-21T22:36:44.787+00:00
Program
ASIC_X_PPB.src
Field
Weight/Volume
Assummed density of glue
1.077
Total volume of ASIC glue [uL]
40.397
Volume per glue dot [nL]
776.867
Weight of glue under ASICs [mg]
43.500
Weights of bare hybrid [g]
2.546
Weights of stuffed hybrid [g]
2.590
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 463.935250 +/- 5.552500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 86.471750 +/- 5.781128 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 377.463500
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 77.463500 +/- 9.447312 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 378.463500 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 459.440000 +/- 2.161750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 79.686667 +/- 5.217333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 379.753333
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 79.753333 +/- 7.542793 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 380.753333 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 452.812000 +/- 2.068750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 77.911333 +/- 5.831000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 374.900667
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 74.900667 +/- 7.954891 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 375.900667 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 447.927750 +/- 1.259750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 77.240444 +/- 5.223667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 370.687306
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 70.687306 +/- 7.339868 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 371.687306 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 444.979000 +/- 1.108500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 69.606889 +/- 5.233500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 375.372111
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 75.372111 +/- 7.322451 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 376.372111 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 444.199750 +/- 0.579000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 75.898000 +/- 7.375833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 368.301750
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 68.301750 +/- 8.929623 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 369.301750 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 443.173000 +/- 0.635500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 75.633667 +/- 4.824500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 367.539333
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 67.539333 +/- 6.977081 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 368.539333 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 441.028750 +/- 2.711750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 67.802556 +/- 5.513667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 373.226194
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 73.226194 +/- 7.921749 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 374.226194 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 446.920750 +/- 0.830750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 75.818556 +/- 5.782500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 371.102194
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 71.102194 +/- 7.689438 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 372.102194 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 452.428500 +/- 0.914000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 60.253250 +/- 13.048595 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 392.175250
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 92.175250 +/- 14.003615 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 393.175250 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 455.160500 +/- 1.467250 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 71.963500 +/- 3.563288 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 383.197000
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 83.197000 +/- 6.312673 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 384.197000 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 946.640500, chip thickness 300.000000 and glue 77.463500, giving hybrid 569.177000 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 939.604261, chip thickness 300.000000 and glue 79.753333, giving hybrid 559.850928 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 934.475086, chip thickness 300.000000 and glue 74.900667, giving hybrid 559.574419 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 930.765777, chip thickness 300.000000 and glue 70.687306, giving hybrid 560.078472 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 929.603063, chip thickness 300.000000 and glue 75.372111, giving hybrid 554.230952 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 930.293138, chip thickness 300.000000 and glue 68.301750, giving hybrid 561.991388 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 929.182033, chip thickness 300.000000 and glue 67.539333, giving hybrid 561.642700 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 925.361619, chip thickness 300.000000 and glue 73.226194, giving hybrid 552.135424 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 929.368552, chip thickness 300.000000 and glue 71.102194, giving hybrid 558.266358 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 934.255356, chip thickness 300.000000 and glue 92.175250, giving hybrid 542.080106 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 933.075000, chip thickness 300.000000 and glue 83.197000, giving hybrid 549.878000 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//DSG2608_X_064_B_H1/1//Data__DSG2608_X_064_B_H1.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//DSG2608_X_064_B_H1/1//Results__DSG2608_X_064_B_H1.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//DSG2608_X_064_B_H1/1//Data__DSG2608_X_064_B_H1.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//DSG2608_X_064_B_H1/1//Results__DSG2608_X_064_B_H1.txt
IService::log INFO Logging status 0111 for component DSG2608_X_064_B_H1
IService::install INFO Installing output directory to /home/data/modules/DSG2608_X_064_B_H1/MetrologyHybrid_PROD_X_v2_interposer-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__DSG2608_X_064_B_H1.txt...
IService::install INFO Installed Results__DSG2608_X_064_B_H1.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed DSG2608_X_064_B_H1.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_interposer//DSG2608_X_064_B_H2-1.config
IService::next INFO Scheduling DSG2608-062-E6_DSG2608-064-B0-1-2-3-4.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//DSG2608_X_064_B_H2/1/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0013389
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Wirebonding for DSG2608_X_064_B_H1
Wirebonding summaries will be given below
WireBondSvc::run INFO Loading group FAILED_ASIC_BACKEND
WireBondSvc::run INFO Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run INFO Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run INFO Loading group REPAIRED_HYBRID_TO_PANEL
IService::UPLOADDB INFO Working on test code WIRE_BONDING
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component DSG2608_X_064_B_H1
IService::install INFO Installing output directory to /home/data/modules/DSG2608_X_064_B_H1/HybridBonding_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed DSG2608_X_064_B_H1.root...
IService::install INFO Installed status.json...
TopControl::monitor INFO Service with algoirthm name ModuleBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPullTest ignored through users request!
TopControl::monitor INFO Service with algoirthm name PullTestCicorelCard ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridFlexArray_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name Powerboards_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ABC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ABC_Wafer_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HCC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorBondingQC_PPB_v1 ignored through users request!
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TopControl::monitor INFO Service with algoirthm name ElectricalHybrids ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PPB_v1 ignored through users request!
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TopControl::monitor INFO Service with algoirthm name ElectricalModules_PPA_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name TCModules_PROD_v0 ignored through users request!
