Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION_RECEPTION
IService::log INFO Logging status 1111 for component GPC1940_Y_008_B_H2
IService::install INFO Installing output directory to /home/data/modules/GPC1940_Y_008_B_H2/ASICGlueWeight_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION_RECEPTION.json...
IService::install INFO Installed GPC1940_Y_008_B_H2.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//ASICGlueWeight_v1//GPC1940_Y_008_B_H5.config
IService::next INFO Scheduling GPC1940_Y_008_B_H5.json file to run...
IService::next INFO Writing results to /home/data/output//ASICGlueWeight_v1//GPC1940_Y_008_B_H5/1/
Metadata
Value
Component type
ASIC
Operator
Forest Martinez-McKinney
Date
2021-09-22T13:44:20.089+00:00
Program
ASIC_Y
Tip size
23.000
Pressure
15.000
Dispense time
2.650
Field
Weight/Volume
Assummed density of glue
1.077
Extracted glue weight
0.046
Total volume of ASIC glue [uL]
43.090
Volume per glue dot [nL]
828.658
Weight of glue under ASICs [mg]
46.400
Weight per 5 glue dots [mg]
4.462
Weight per glue dot [mg]
0.892
Weights of ASICs [g]
0.396
Weights of ASICs plus HCC [g]
0.410
Weights of bare hybrid [g]
1.869
Weights of stuffed hybrid [g]
2.325
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeHybridThickness INFO Total stack up 789.093750, chip thickness 300.000000 and glue 128.774500, giving hybrid 360.319250 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 787.280500, chip thickness 300.000000 and glue 119.584179, giving hybrid 367.696321 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 787.448250, chip thickness 300.000000 and glue 118.521929, giving hybrid 368.926321 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 785.115000, chip thickness 300.000000 and glue 113.262143, giving hybrid 371.852857 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 781.926500, chip thickness 300.000000 and glue 109.890607, giving hybrid 372.035893 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 781.760000, chip thickness 300.000000 and glue 111.876607, giving hybrid 369.883393 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 782.638250, chip thickness 300.000000 and glue 113.491964, giving hybrid 369.146286 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 783.073250, chip thickness 300.000000 and glue 114.192179, giving hybrid 368.881071 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 779.740500, chip thickness 300.000000 and glue 117.303821, giving hybrid 362.436679 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 779.214250, chip thickness 300.000000 and glue 117.818125, giving hybrid 361.396125 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 782.368250, chip thickness 300.000000 and glue 116.719375, giving hybrid 365.648875 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//HybridMetrology_Y_v8//GPC1940_Y_008_B_H2/1//Data__GPC1940_Y_008_B_H2.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//HybridMetrology_Y_v8//GPC1940_Y_008_B_H2/1//Results__GPC1940_Y_008_B_H2.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//HybridMetrology_Y_v8//GPC1940_Y_008_B_H2/1//Data__GPC1940_Y_008_B_H2.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//HybridMetrology_Y_v8//GPC1940_Y_008_B_H2/1//Results__GPC1940_Y_008_B_H2.txt
IService::log INFO Logging status 1111 for component GPC1940_Y_008_B_H2
IService::install INFO Installing output directory to /home/data/modules/GPC1940_Y_008_B_H2/HybridMetrology_Y_v8-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC1940_Y_008_B_H2.txt...
IService::install INFO Installed Results__GPC1940_Y_008_B_H2.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC1940_Y_008_B_H2.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_Y_v8//GPC1940_Y_008_B_H5.config
IService::next INFO Scheduling GPC1940_Y_008_B_H5.txt file to run...
IService::next INFO Writing results to /home/data/output//HybridMetrology_Y_v8//GPC1940_Y_008_B_H5/1/
Metadata
Value
Component type
Y
Operator
Matthew Gignac
Date
2021-09-22T17:24:33.284+00:00
Program version
v8
Instrument
SmartScope Flash 250
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Wirebonding for GPC1940_Y_008_B_H2
Wirebonding summaries will be given below
WireBondSvc::run INFO Loading group FAILED_ASIC_BACKEND
WireBondSvc::run INFO Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run INFO Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run INFO Loading group REPAIRED_HYBRID_TO_PANEL
IService::UPLOADDB INFO Working on test code WIRE_BONDING
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 1111 for component GPC1940_Y_008_B_H2
IService::install INFO Installing output directory to /home/data/modules/GPC1940_Y_008_B_H2/HybridBonding_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC1940_Y_008_B_H2.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//HybridBonding_v1//GPC1940_Y_008_B_H3.config
IService::next INFO Scheduling HybridBonding_GPC1940_Y_008_B_H3.json file to run...
IService::next INFO Writing results to /home/data/output//HybridBonding_v1//GPC1940_Y_008_B_H3/1/
Metadata
Value
Date
2021-11-10T23:24:19.968+00:00
Operator
Kirsten Affolder
Bonder
hk2
Version
v1
Bond number
Type
Comment
Electrical results
Electrical summaries will be given below
ElectricalSvc::getListOfFilesFromDir INFO Scanning for test files GPC1940_Y_008_B_H2/20USBHY0000208
ElectricalSvc::getListOfJsonFilesFromDir INFO Scanning for test files GPC1940_Y_008_B_H2/20USBHY0000208
ElectricalSvc::read INFO Found 0 results files...
ElectricalSvc::load_asic_db INFO Reading ASIC database file /home/data/upload//ElectricalHybrid//GPC1940_Y_008_B_H2_GAIN_TEST.json
IService::UPLOADDB INFO Working on test code PEDESTAL_TRIM_PPA
IService::UPLOADDB INFO Working on test code STROBE_DELAY_PPA
IService::UPLOADDB INFO Working on test code RESPONSE_CURVE_PPA
IService::log INFO Logging status 0111 for component GPC1940_Y_008_B_H2
IService::install INFO Installing output directory to /home/data/modules/GPC1940_Y_008_B_H2/ElectricalHybrids-1/
IService::install INFO File already installed: warningLog.txt...
IService::install INFO File already installed: errorLog.txt...
IService::install INFO File already installed: infoLog.txt...
IService::install INFO File already installed: GPC1940_Y_008_B_H2.root...
IService::install INFO File already installed: status.json...
MetaData::readField INFO Reading file /home/data/upload//ElectricalHybrid//GPC2104_X_001_C_H0.config
IService::next INFO Scheduling GPC2104_X_001_C_H0 file to run...
IService::next INFO Writing results to /home/data/output//ElectricalHybrids//GPC2104_X_001_C_H0/1/
✔ Component is at UCSC. OK to upload
✔ Service has no required stages or transformations. Allowing for upload, but careful! OK to upload
Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.