Results for GPC2233_X_003_C_H1


Basic Information for GPC2233_X_003_C_H1


Brief description of DB components associated to this Hybrid Assembly and associated tests


Click for packaging sticker
MetadataValue
Alt Identifier UCSC-X-0231
Serial Number 20USBHX2001430
Assembled False
Completed False
Current Location SCIPP, UC Santa Cruz
Manufacture ID GPC2233_X_003_C_H1
User SCIPP Module Institute Account

Children

ComponentTypeTimestamp
STAR Hybrid Flex X 2023-06-22T20:54:06.293Z
HCC Chip HCCSTARV1 2023-06-27T21:13:32.527Z
ABC Chip ABCSTARV1 2023-06-27T21:13:32.992Z
ABC Chip ABCSTARV1 2023-06-27T21:13:33.466Z
ABC Chip ABCSTARV1 2023-06-27T21:13:34.123Z
ABC Chip ABCSTARV1 2023-06-27T21:13:34.596Z
ABC Chip ABCSTARV1 2023-06-27T21:13:35.053Z
ABC Chip ABCSTARV1 2023-06-27T21:13:35.509Z
ABC Chip ABCSTARV1 2023-06-27T21:13:35.971Z
ABC Chip ABCSTARV1 2023-06-27T21:13:36.441Z
ABC Chip ABCSTARV1 2023-06-27T21:13:36.898Z
ABC Chip ABCSTARV1 2023-06-27T21:13:37.375Z
Hybrid Interposer 2024-08-02T17:47:29.417Z

Parents

ComponentTypeTimestamp
STAR Hybrid Test Panel

NameCurrent StageTimestamp

Test NamePassed?Date
Glue weight (ASICs on hybrid) 2023-06-22T21:45:47.737Z
ASIC Metrology 2023-06-23T00:21:15.138Z
Visual Inspection 2023-06-26T22:40:14.643Z
Response Curve Burn In 2023-06-27T22:03:21.000Z
Strobe Delay Burn In 2023-06-27T22:00:39.000Z
Pedestal Trim Burn In 2023-06-27T21:59:52.000Z
Noise Occupancy Burn In
Wire bonding 2023-06-26T22:40:14.643Z
Noise Occupancy PPA
Strobe Delay PPA 2023-06-27T21:34:37.000Z
Response Curve PPA 2023-06-27T21:39:20.000Z
Pedestal Trim PPA 2023-06-27T21:34:28.000Z

Glue weight for GPC2233_X_003_C_H1


Shown below are results for the glue weight measurements

IService::UPLOADDB                         INFO                Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB                    INFO                Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB                         INFO                Working on test code VISUAL_INSPECTION
IService::log                              INFO                Logging status 1111 for component GPC2233_X_003_C_H1
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H1/GlueWeightHybridASIC_PROD_v1-1/
IService::install                          INFO                Installed warningLog.txt...
IService::install                          INFO                Installed errorLog.txt...
IService::install                          INFO                Installed infoLog.txt...
IService::install                          INFO                Installed 20USBHX2001430_image.jpg...
IService::install                          INFO                Installed DB_COMMENTS.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install                          INFO                Installed GPC2233_X_003_C_H1.root...
IService::install                          INFO                Installed status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//GlueWeightHybridASIC_PROD_v1//20USBHX2001431.config
IService::next                             INFO                Scheduling Data_20USBHX2001431.json file to run...
IService::next                             INFO                Writing results to /home/data/output//GlueWeightHybridASIC_PROD_v1//GPC2233_X_003_C_H2/1/

MetadataValue
Component type
Operator NN FMM
Date 2023-06-22T21:45:47.737+00:00
Program ATLAS_X_PPB
FieldWeight/Volume
Assummed density of glue 1.077
Total volume of ASIC glue [uL] 40.490
Volume per glue dot [nL] 778.653
Weight of glue under ASICs [mg] 43.600
Weights of bare hybrid [g] 2.340
Weights of stuffed hybrid [g] 2.383

Metrology results


Shown below are the results of the module metrology scans

MetrologySvc::analyzeHybridThickness       INFO                Total stack up 843.073500, chip thickness 300.000000 and glue 113.344500, giving hybrid 429.729000 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 839.079534, chip thickness 300.000000 and glue 110.671417, giving hybrid 428.408118 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 838.850092, chip thickness 300.000000 and glue 104.640222, giving hybrid 434.209869 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 834.588610, chip thickness 300.000000 and glue 103.380611, giving hybrid 431.207999 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 830.545359, chip thickness 300.000000 and glue 107.953444, giving hybrid 422.591914 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 830.248619, chip thickness 300.000000 and glue 102.606306, giving hybrid 427.642313 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 831.069049, chip thickness 300.000000 and glue 107.748806, giving hybrid 423.320243 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 826.467812, chip thickness 300.000000 and glue 108.222167, giving hybrid 418.245646 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 833.493264, chip thickness 300.000000 and glue 108.784417, giving hybrid 424.708847 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 835.380395, chip thickness 300.000000 and glue 106.294375, giving hybrid 429.086020 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 834.780750, chip thickness 300.000000 and glue 114.345375, giving hybrid 420.435375 thickness
IService::UPLOADDB                         INFO                Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB                     INFO                Doing DB upload...
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H1/1//Data__GPC2233_X_003_C_H1.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H1/1//Results__GPC2233_X_003_C_H1.txt
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H1/1//Data__GPC2233_X_003_C_H1.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H1/1//Results__GPC2233_X_003_C_H1.txt
IService::log                              INFO                Logging status 1111 for component GPC2233_X_003_C_H1
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H1/MetrologyHybrid_PROD_X_v0-1/
IService::install                          INFO                Installed warningLog.txt...
IService::install                          INFO                Installed errorLog.txt...
IService::install                          INFO                Installed infoLog.txt...
IService::install                          INFO                Installed Summary.pdf...
IService::install                          INFO                Installed TotalStackUp.pdf...
IService::install                          INFO                Installed HybridThickness.pdf...
IService::install                          INFO                Installed Positions.pdf...
IService::install                          INFO                Installed Tilt.pdf...
IService::install                          INFO                Installed Data__GPC2233_X_003_C_H1.txt...
IService::install                          INFO                Installed Results__GPC2233_X_003_C_H1.txt...
IService::install                          INFO                Installed Results.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install                          INFO                Installed GPC2233_X_003_C_H1.root...
IService::install                          INFO                Installed status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H0.config
IService::next                             INFO                Scheduling GPC2233-X-3C-H5-0.txt file to run...
IService::next                             INFO                Writing results to /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H0/1/
MetaData::getLocalName                     WARNING             Could not find a local name for identifier 20USBHN0002148
MetadataValue
Component type X
Operator Alex Wang
Date 2023-06-23T00:21:15.138+00:00
Program version MetrologyHybrid_PROD_X_v0/PPB_cloneable_v0_DB102
Instrument SmartScope Flash 250

The thickness of the glue \(t_{glue}\) is calculated as: $$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$ where \(t_{chip}\) is the thickness of the chip \(z_{i}\) is the z-height measurement, \(N_{i}\) is the number of measurements on a given surface, and \(c\) and \(b\) run over measurements taken on the chip and base, respectively. The assumed thickness of the chip is \(t_{chip} = 300\mu m\).

Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface. On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as: $$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$ where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively. In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed. The total uncertainty is calculated as: $$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$ The glue thickness measurements for each ASIC are shown in the figure and table below.


The thickness total stack up is measured from the top of the each chip to the jig, and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.


The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds. These measured positions are compared against the technical drawns to calculated the relative ASIC position. In some cases, the SmartScope incorrectly measures a different object than these square pads, and using properties (such as the perimeter), the position is corrected. The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.

The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.

The tilt of a chip can be calculated in either the direction along the surface of a chip. We define the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be: $$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$

Metrology results


Shown below are the results of the module metrology scans

MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1003.623750, chip thickness 300.000000 and glue 89.698125, giving hybrid 613.925625 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1003.831374, chip thickness 300.000000 and glue 103.020583, giving hybrid 600.810790 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 995.460940, chip thickness 300.000000 and glue 93.030806, giving hybrid 602.430135 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1000.751517, chip thickness 300.000000 and glue 94.485028, giving hybrid 606.266489 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1006.353100, chip thickness 300.000000 and glue 99.369389, giving hybrid 606.983711 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1009.858141, chip thickness 300.000000 and glue 94.469056, giving hybrid 615.389086 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1008.731474, chip thickness 300.000000 and glue 99.563889, giving hybrid 609.167585 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1000.968840, chip thickness 300.000000 and glue 98.827833, giving hybrid 602.141007 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 996.792379, chip thickness 300.000000 and glue 100.627750, giving hybrid 596.164629 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 994.157189, chip thickness 300.000000 and glue 92.436375, giving hybrid 601.720814 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 997.742000, chip thickness 300.000000 and glue 97.590500, giving hybrid 600.151500 thickness
IService::UPLOADDB                         INFO                Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB                     INFO                Doing DB upload...
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H1/1//Data__GPC2233_X_003_C_H1.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H1/1//Results__GPC2233_X_003_C_H1.txt
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H1/1//Data__GPC2233_X_003_C_H1.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H1/1//Results__GPC2233_X_003_C_H1.txt
IService::log                              INFO                Logging status 0111 for component GPC2233_X_003_C_H1
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H1/MetrologyHybrid_PROD_X_v2_thick_interposer-1/
IService::install                          INFO                Installed warningLog.txt...
IService::install                          INFO                Installed errorLog.txt...
IService::install                          INFO                Installed infoLog.txt...
IService::install                          INFO                Installed Summary.pdf...
IService::install                          INFO                Installed TotalStackUp.pdf...
IService::install                          INFO                Installed HybridThickness.pdf...
IService::install                          INFO                Installed Positions.pdf...
IService::install                          INFO                Installed Tilt.pdf...
IService::install                          INFO                Installed Data__GPC2233_X_003_C_H1.txt...
IService::install                          INFO                Installed Results__GPC2233_X_003_C_H1.txt...
IService::install                          INFO                Installed Results.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install                          INFO                Installed GPC2233_X_003_C_H1.root...
IService::install                          INFO                Installed status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H2-1.config
IService::next                             INFO                Scheduling GPC2233-X-003-C0-5_interposed.txt file to run...
IService::next                             INFO                Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H2/1/
MetaData::getLocalName                     WARNING             Could not find a local name for identifier 20USBHN0002148
Measurement::addPoint                      ERROR               Unknown type ?! Ignoring!
  • ✔ Component is at UCSC. OK to upload
  • Service has no required stages or transformations. Allowing for upload, but careful! OK to upload

MetadataValue
Component type X
Operator Len Morelos-Zaragoza
Date 2024-08-06T22:31:36.859+00:00
Program version MetrologyHybrid_PROD_X_v2_thick_interposer/PROD_clonable_v2_new-jig_DB102_6hybrids_thick_interposer
Instrument SmartScope Flash 250

The thickness of the glue \(t_{glue}\) is calculated as: $$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$ where \(t_{chip}\) is the thickness of the chip \(z_{i}\) is the z-height measurement, \(N_{i}\) is the number of measurements on a given surface, and \(c\) and \(b\) run over measurements taken on the chip and base, respectively. The assumed thickness of the chip is \(t_{chip} = 300\mu m\).

Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface. On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as: $$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$ where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively. In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed. The total uncertainty is calculated as: $$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$ The glue thickness measurements for each ASIC are shown in the figure and table below.


The thickness total stack up is measured from the top of the each chip to the jig, and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.


The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds. These measured positions are compared against the technical drawns to calculated the relative ASIC position. In some cases, the SmartScope incorrectly measures a different object than these square pads, and using properties (such as the perimeter), the position is corrected. The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.

The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.

The tilt of a chip can be calculated in either the direction along the surface of a chip. We define the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be: $$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$

Metrology results


Shown below are the results of the module metrology scans

MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1003.623750, chip thickness 300.000000 and glue 89.698125, giving hybrid 613.925625 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1003.831374, chip thickness 300.000000 and glue 103.020583, giving hybrid 600.810790 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 995.460940, chip thickness 300.000000 and glue 93.030806, giving hybrid 602.430135 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1000.751517, chip thickness 300.000000 and glue 94.485028, giving hybrid 606.266489 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1006.353100, chip thickness 300.000000 and glue 99.369389, giving hybrid 606.983711 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1009.858141, chip thickness 300.000000 and glue 94.469056, giving hybrid 615.389086 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1008.731474, chip thickness 300.000000 and glue 99.563889, giving hybrid 609.167585 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1000.968840, chip thickness 300.000000 and glue 98.827833, giving hybrid 602.141007 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 996.792379, chip thickness 300.000000 and glue 100.627750, giving hybrid 596.164629 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 994.157189, chip thickness 300.000000 and glue 92.436375, giving hybrid 601.720814 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 997.742000, chip thickness 300.000000 and glue 97.590500, giving hybrid 600.151500 thickness
IService::UPLOADDB                         INFO                Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB                     INFO                Doing DB upload...
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H1/2//Data__GPC2233_X_003_C_H1.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H1/2//Results__GPC2233_X_003_C_H1.txt
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H1/2//Data__GPC2233_X_003_C_H1.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H1/2//Results__GPC2233_X_003_C_H1.txt
IService::log                              INFO                Logging status 0111 for component GPC2233_X_003_C_H1
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H1/MetrologyHybrid_PROD_X_v2_thick_interposer-2/
IService::install                          INFO                Installed warningLog.txt...
IService::install                          INFO                Installed errorLog.txt...
IService::install                          INFO                Installed infoLog.txt...
IService::install                          INFO                Installed Summary.pdf...
IService::install                          INFO                Installed TotalStackUp.pdf...
IService::install                          INFO                Installed HybridThickness.pdf...
IService::install                          INFO                Installed Positions.pdf...
IService::install                          INFO                Installed Tilt.pdf...
IService::install                          INFO                Installed Data__GPC2233_X_003_C_H1.txt...
IService::install                          INFO                Installed Results__GPC2233_X_003_C_H1.txt...
IService::install                          INFO                Installed Results.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install                          INFO                Installed GPC2233_X_003_C_H1.root...
IService::install                          INFO                Installed status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H2-2.config
IService::next                             INFO                Scheduling GPC2233-X-003-C0-5_interposed.txt file to run...
IService::next                             INFO                Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H2/2/
MetaData::getLocalName                     WARNING             Could not find a local name for identifier 20USBHN0002148
Measurement::addPoint                      ERROR               Unknown type ?! Ignoring!
  • ✔ Component is at UCSC. OK to upload
  • Service has no required stages or transformations. Allowing for upload, but careful! OK to upload

MetadataValue
Component type X
Operator Len Morelos-Zaragoza
Date 2024-08-06T22:33:23.036+00:00
Program version MetrologyHybrid_PROD_X_v2_thick_interposer/PROD_clonable_v2_new-jig_DB102_6hybrids_thick_interposer
Instrument SmartScope Flash 250

The thickness of the glue \(t_{glue}\) is calculated as: $$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$ where \(t_{chip}\) is the thickness of the chip \(z_{i}\) is the z-height measurement, \(N_{i}\) is the number of measurements on a given surface, and \(c\) and \(b\) run over measurements taken on the chip and base, respectively. The assumed thickness of the chip is \(t_{chip} = 300\mu m\).

Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface. On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as: $$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$ where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively. In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed. The total uncertainty is calculated as: $$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$ The glue thickness measurements for each ASIC are shown in the figure and table below.


The thickness total stack up is measured from the top of the each chip to the jig, and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.


The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds. These measured positions are compared against the technical drawns to calculated the relative ASIC position. In some cases, the SmartScope incorrectly measures a different object than these square pads, and using properties (such as the perimeter), the position is corrected. The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.

The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.

The tilt of a chip can be calculated in either the direction along the surface of a chip. We define the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be: $$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$

Wirebonding for GPC2233_X_003_C_H1


Wirebonding summaries will be given below

WireBondSvc::run                           INFO                Loading group FAILED_ASIC_BACKEND
WireBondSvc::run                           INFO                Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run                           INFO                Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run                           INFO                Loading group REPAIRED_HYBRID_TO_PANEL
IService::UPLOADDB                         INFO                Working on test code WIRE_BONDING
IService::UPLOADDB                         INFO                Working on test code VISUAL_INSPECTION
IService::log                              INFO                Logging status 1111 for component GPC2233_X_003_C_H1
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H1/HybridBonding_v1-1/
IService::install                          INFO                Installed warningLog.txt...
IService::install                          INFO                Installed errorLog.txt...
IService::install                          INFO                Installed infoLog.txt...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install                          INFO                Installed GPC2233_X_003_C_H1.root...
IService::install                          INFO                Installed status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//HybridBonding_v1//GPC2233_X_003_C_H0.config
IService::next                             INFO                Scheduling HybridBonding_GPC2233_X_003_C_H0.json file to run...
IService::next                             INFO                Writing results to /home/data/output//HybridBonding_v1//GPC2233_X_003_C_H0/1/
MetadataValue
Date 2023-06-26T22:40:14.643+00:00
Operator FMM
Bonder hk2
Version v1
Bond numberTypeComment

Electrical results


Electrical summaries will be given below

ElectricalSvc::getListOfFilesFromDir       INFO                Scanning for test files GPC2233_X_003_C_H1/20USBHX2001430
ElectricalSvc::getListOfFilesFromDir       INFO                Found file GPC2233_X_003_C_H1_20230627.txt
ElectricalSvc::getListOfFilesFromDir       INFO                Found file GPC2233_X_003_C_H1_RC_4_3.txt
ElectricalSvc::getListOfFilesFromDir       INFO                Found file GPC2233_X_003_C_H1_RC_4_6.txt
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Scanning for test files GPC2233_X_003_C_H1/20USBHX2001430
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H1_20230627_4_1_PEDESTAL_TRIM_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H1_20230627_4_2_STROBE_DELAY_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H1_20230627_4_3_RESPONSE_CURVE_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H1_20230627_4_6_RESPONSE_CURVE_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H1_20230627_4_16_NO_PPA.json
ElectricalSvc::read                        INFO                Found 2 results files...
ElectricalSvc::read                        INFO                Analyzing test ResponseCurve for component GPC2233_X_003_C_H1
ElectricalSvc::read                        INFO                Detected 0 dead channels
ElectricalSvc::read                        INFO                Detected 0 stuck channels
ElectricalSvc::read                        INFO                Detected 0 low gain channels
ElectricalSvc::read                        INFO                Detected 0 high gain channels
ElectricalSvc::read                        INFO                Detected 0 low offset channels
ElectricalSvc::read                        INFO                Detected 0 high offset channels
ElectricalSvc::read                        INFO                Detected 2555 unbonded channels
ElectricalSvc::read                        INFO                Detected 0 part bonded channels
ElectricalSvc::read                        INFO                Detected 0 high noise channels
ElectricalSvc::read                        INFO                Detected 0 inefficient channels
ElectricalSvc::load_asic_db                INFO                Reading ASIC database file /home/data/upload//ElectricalHybrids_PPB_v1//GPC2233_X_003_C_H1_GAIN_TEST.json
IService::UPLOADDB                         INFO                Working on test code PEDESTAL_TRIM_PPA
IService::UPLOADDB                         INFO                Working on test code STROBE_DELAY_PPA
IService::UPLOADDB                         INFO                Working on test code RESPONSE_CURVE_PPA
IService::UPLOADDB                         INFO                Working on test code NO_PPA
IService::log                              INFO                Logging status 1111 for component GPC2233_X_003_C_H1
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H1/ElectricalHybrids_PPB_v1-1/
IService::install                          INFO                File already installed: warningLog.txt...
IService::install                          INFO                File already installed: errorLog.txt...
IService::install                          INFO                File already installed: infoLog.txt...
IService::install                          INFO                File already installed: Gain_Channel1D.pdf...
IService::install                          INFO                File already installed: DB_READY_PEDESTAL_TRIM_PPA_GPC2233_X_003_C_H1_20230627_4_1_PEDESTAL_TRIM_PPA.json...
IService::install                          INFO                File already installed: DB_READY_STROBE_DELAY_PPA_GPC2233_X_003_C_H1_20230627_4_2_STROBE_DELAY_PPA.json...
IService::install                          INFO                File already installed: DB_READY_RESPONSE_CURVE_PPA_GPC2233_X_003_C_H1_20230627_4_3_RESPONSE_CURVE_PPA.json...
IService::install                          INFO                File already installed: DB_READY_RESPONSE_CURVE_PPA_GPC2233_X_003_C_H1_20230627_4_6_RESPONSE_CURVE_PPA.json...
IService::install                          INFO                File already installed: DB_READY_NO_PPA_GPC2233_X_003_C_H1_20230627_4_16_NO_PPA.json...
IService::install                          INFO                File already installed: GPC2233_X_003_C_H1.root...
IService::install                          INFO                File already installed: status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//ElectricalHybrids_PPB_v1//GPC2233_X_003_C_H2.config
IService::next                             INFO                Scheduling Panel47_June27 file to run...
IService::next                             INFO                Writing results to /home/data/output//ElectricalHybrids_PPB_v1//GPC2233_X_003_C_H2/1/
ElectricalSvc::load_asic_db                WARNING             Could not find database ASIC GAIN_TEST results for GPC2233_X_003_C_H1
MetaData::getLocalName                     WARNING             Could not find a local name for identifier 20USBHN0002148
DefectNumber of channels (%)
Dead 0
Stuck 0
Low gain 0
High gain 0
Low offset 0
High offset 0
Unbonded 2555
Part bonded 0
High noise 0
Inefficient 0

Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.

Electrical results


Electrical summaries will be given below

ElectricalSvc::getListOfFilesFromDir       INFO                Scanning for test files GPC2233_X_003_C_H1/20USBHX2001430
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Scanning for test files GPC2233_X_003_C_H1/20USBHX2001430
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H1_NO_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H1_PEDESTAL_TRIM_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H1_RESPONSE_CURVE_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H1_STROBE_DELAY_BURNIN.json
ElectricalSvc::read                        INFO                Found 0 results files...
ElectricalSvc::load_asic_db                INFO                Reading ASIC database file /home/data/upload//BurnInHybrids_PROD_v2//GPC2233_X_003_C_H1_GAIN_TEST.json
IService::UPLOADDB                         INFO                Working on test code PEDESTAL_TRIM_BURNIN
IService::UPLOADDB                         INFO                Working on test code STROBE_DELAY_BURNIN
IService::UPLOADDB                         INFO                Working on test code RESPONSE_CURVE_BURNIN
IService::UPLOADDB                         INFO                Working on test code NO_BURNIN
IService::log                              INFO                Logging status 1111 for component GPC2233_X_003_C_H1
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H1/BurnInHybrids_PROD_v2-1/
IService::install                          INFO                File already installed: warningLog.txt...
IService::install                          INFO                File already installed: errorLog.txt...
IService::install                          INFO                File already installed: infoLog.txt...
IService::install                          INFO                File already installed: DB_READY_PEDESTAL_TRIM_BURNIN_GPC2233_X_003_C_H1_PEDESTAL_TRIM_BURNIN.json...
IService::install                          INFO                File already installed: DB_READY_STROBE_DELAY_BURNIN_GPC2233_X_003_C_H1_STROBE_DELAY_BURNIN.json...
IService::install                          INFO                File already installed: DB_READY_RESPONSE_CURVE_BURNIN_GPC2233_X_003_C_H1_RESPONSE_CURVE_BURNIN.json...
IService::install                          INFO                File already installed: DB_READY_NO_BURNIN_GPC2233_X_003_C_H1_NO_BURNIN.json...
IService::install                          INFO                File already installed: GPC2233_X_003_C_H1.root...
IService::install                          INFO                File already installed: status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//BurnInHybrids_PROD_v2//GPC2233_X_003_C_H2.config
IService::next                             INFO                Scheduling BurnIn_43_44_45_46_47_June27_merged file to run...
IService::next                             INFO                Writing results to /home/data/output//BurnInHybrids_PROD_v2//GPC2233_X_003_C_H2/1/
ElectricalSvc::load_asic_db                WARNING             Could not find database ASIC GAIN_TEST results for GPC2233_X_003_C_H1
MetaData::getLocalName                     WARNING             Could not find a local name for identifier 20USBHN0002148

Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.