Results for GPC2233_X_003_C_H3


Basic Information for GPC2233_X_003_C_H3


Brief description of DB components associated to this Hybrid Assembly and associated tests


Click for packaging sticker
MetadataValue
Alt Identifier UCSC-X-0233
Serial Number 20USBHX2001432
Assembled False
Completed False
Current Location SCIPP, UC Santa Cruz
Manufacture ID GPC2233_X_003_C_H3
User SCIPP Module Institute Account

Children

ComponentTypeTimestamp
STAR Hybrid Flex X 2023-06-22T20:54:20.955Z
HCC Chip HCCSTARV1 2023-06-27T21:13:43.279Z
ABC Chip ABCSTARV1 2023-06-27T21:13:43.737Z
ABC Chip ABCSTARV1 2023-06-27T21:13:44.202Z
ABC Chip ABCSTARV1 2023-06-27T21:13:44.656Z
ABC Chip ABCSTARV1 2023-06-27T21:13:45.120Z
ABC Chip ABCSTARV1 2023-06-27T21:13:45.585Z
ABC Chip ABCSTARV1 2023-06-27T21:13:46.056Z
ABC Chip ABCSTARV1 2023-06-27T21:13:46.528Z
ABC Chip ABCSTARV1 2023-06-27T21:13:46.983Z
ABC Chip ABCSTARV1 2023-06-27T21:13:47.447Z
ABC Chip ABCSTARV1 2023-06-27T21:13:47.905Z
Hybrid Interposer 2024-08-05T18:02:06.153Z

Parents

ComponentTypeTimestamp
STAR Hybrid Test Panel

NameCurrent StageTimestamp

Test NamePassed?Date
Glue weight (ASICs on hybrid) 2023-06-22T22:04:46.230Z
ASIC Metrology 2023-06-23T00:21:15.133Z
Visual Inspection 2023-06-26T22:40:14.641Z
Response Curve Burn In 2023-06-27T22:03:21.000Z
Strobe Delay Burn In 2023-06-27T22:00:39.000Z
Pedestal Trim Burn In 2023-06-27T21:59:52.000Z
Noise Occupancy Burn In
Wire bonding 2023-06-26T22:40:14.641Z
Noise Occupancy PPA
Strobe Delay PPA 2023-06-27T21:34:37.000Z
Response Curve PPA 2023-06-27T21:39:20.000Z
Pedestal Trim PPA 2023-06-27T21:34:28.000Z

Glue weight for GPC2233_X_003_C_H3


Shown below are results for the glue weight measurements

IService::UPLOADDB                         INFO                Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB                    INFO                Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB                         INFO                Working on test code VISUAL_INSPECTION
IService::log                              INFO                Logging status 1111 for component GPC2233_X_003_C_H3
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H3/GlueWeightHybridASIC_PROD_v1-1/
IService::install                          INFO                Installed warningLog.txt...
IService::install                          INFO                Installed errorLog.txt...
IService::install                          INFO                Installed infoLog.txt...
IService::install                          INFO                Installed 20USBHX2001432_image.jpg...
IService::install                          INFO                Installed DB_COMMENTS.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install                          INFO                Installed GPC2233_X_003_C_H3.root...
IService::install                          INFO                Installed status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//GlueWeightHybridASIC_PROD_v1//20USBHX2001433.config
IService::next                             INFO                Scheduling Data_20USBHX2001433.json file to run...
IService::next                             INFO                Writing results to /home/data/output//GlueWeightHybridASIC_PROD_v1//GPC2233_X_003_C_H4/1/

MetadataValue
Component type
Operator NN FMM
Date 2023-06-22T22:04:46.230+00:00
Program ATLAS_X_PPB
FieldWeight/Volume
Assummed density of glue 1.077
Total volume of ASIC glue [uL] 41.140
Volume per glue dot [nL] 791.154
Weight of glue under ASICs [mg] 44.300
Weights of bare hybrid [g] 2.376
Weights of stuffed hybrid [g] 2.421

Metrology results


Shown below are the results of the module metrology scans

MetrologySvc::analyzeHybridThickness       INFO                Total stack up 849.341500, chip thickness 300.000000 and glue 109.601250, giving hybrid 439.740250 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 844.064213, chip thickness 300.000000 and glue 111.104806, giving hybrid 432.959407 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 841.197065, chip thickness 300.000000 and glue 106.208361, giving hybrid 434.988704 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 836.745539, chip thickness 300.000000 and glue 107.402889, giving hybrid 429.342651 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 833.580672, chip thickness 300.000000 and glue 107.363500, giving hybrid 426.217172 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 831.569568, chip thickness 300.000000 and glue 106.055944, giving hybrid 425.513623 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 831.883300, chip thickness 300.000000 and glue 106.224056, giving hybrid 425.659244 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 828.056368, chip thickness 300.000000 and glue 106.196444, giving hybrid 421.859924 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 832.302180, chip thickness 300.000000 and glue 107.177472, giving hybrid 425.124708 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 831.255433, chip thickness 300.000000 and glue 104.929625, giving hybrid 426.325808 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 834.067250, chip thickness 300.000000 and glue 107.733875, giving hybrid 426.333375 thickness
IService::UPLOADDB                         INFO                Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB                     INFO                Doing DB upload...
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H3/1//Data__GPC2233_X_003_C_H3.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H3/1//Results__GPC2233_X_003_C_H3.txt
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H3/1//Data__GPC2233_X_003_C_H3.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H3/1//Results__GPC2233_X_003_C_H3.txt
IService::log                              INFO                Logging status 1111 for component GPC2233_X_003_C_H3
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H3/MetrologyHybrid_PROD_X_v0-1/
IService::install                          INFO                Installed warningLog.txt...
IService::install                          INFO                Installed errorLog.txt...
IService::install                          INFO                Installed infoLog.txt...
IService::install                          INFO                Installed Summary.pdf...
IService::install                          INFO                Installed TotalStackUp.pdf...
IService::install                          INFO                Installed HybridThickness.pdf...
IService::install                          INFO                Installed Positions.pdf...
IService::install                          INFO                Installed Tilt.pdf...
IService::install                          INFO                Installed Data__GPC2233_X_003_C_H3.txt...
IService::install                          INFO                Installed Results__GPC2233_X_003_C_H3.txt...
IService::install                          INFO                Installed Results.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install                          INFO                Installed GPC2233_X_003_C_H3.root...
IService::install                          INFO                Installed status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H2.config
IService::next                             INFO                Scheduling GPC2233-X-3C-H5-0.txt file to run...
IService::next                             INFO                Writing results to /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_003_C_H2/1/
MetaData::getLocalName                     WARNING             Could not find a local name for identifier 20USBHN0002150
MetadataValue
Component type X
Operator Alex Wang
Date 2023-06-23T00:21:15.133+00:00
Program version MetrologyHybrid_PROD_X_v0/PPB_cloneable_v0_DB102
Instrument SmartScope Flash 250

The thickness of the glue \(t_{glue}\) is calculated as: $$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$ where \(t_{chip}\) is the thickness of the chip \(z_{i}\) is the z-height measurement, \(N_{i}\) is the number of measurements on a given surface, and \(c\) and \(b\) run over measurements taken on the chip and base, respectively. The assumed thickness of the chip is \(t_{chip} = 300\mu m\).

Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface. On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as: $$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$ where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively. In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed. The total uncertainty is calculated as: $$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$ The glue thickness measurements for each ASIC are shown in the figure and table below.


The thickness total stack up is measured from the top of the each chip to the jig, and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.


The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds. These measured positions are compared against the technical drawns to calculated the relative ASIC position. In some cases, the SmartScope incorrectly measures a different object than these square pads, and using properties (such as the perimeter), the position is corrected. The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.

The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.

The tilt of a chip can be calculated in either the direction along the surface of a chip. We define the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be: $$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$

Metrology results


Shown below are the results of the module metrology scans

MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1004.437250, chip thickness 300.000000 and glue 89.038625, giving hybrid 615.398625 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1008.012020, chip thickness 300.000000 and glue 103.656194, giving hybrid 604.355826 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1009.584818, chip thickness 300.000000 and glue 99.492222, giving hybrid 610.092596 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1011.312544, chip thickness 300.000000 and glue 102.168639, giving hybrid 609.143905 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1012.574084, chip thickness 300.000000 and glue 100.897667, giving hybrid 611.676417 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1012.499930, chip thickness 300.000000 and glue 99.225167, giving hybrid 613.274764 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1008.869172, chip thickness 300.000000 and glue 96.347417, giving hybrid 612.521756 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1006.229543, chip thickness 300.000000 and glue 99.327583, giving hybrid 606.901960 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1002.774318, chip thickness 300.000000 and glue 100.425500, giving hybrid 602.348818 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 997.740379, chip thickness 300.000000 and glue 82.753500, giving hybrid 614.986879 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 998.029250, chip thickness 300.000000 and glue 102.017375, giving hybrid 596.011875 thickness
IService::UPLOADDB                         INFO                Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB                     INFO                Doing DB upload...
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H3/1//Data__GPC2233_X_003_C_H3.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H3/1//Results__GPC2233_X_003_C_H3.txt
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H3/1//Data__GPC2233_X_003_C_H3.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H3/1//Results__GPC2233_X_003_C_H3.txt
IService::log                              INFO                Logging status 0111 for component GPC2233_X_003_C_H3
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H3/MetrologyHybrid_PROD_X_v2_thick_interposer-1/
IService::install                          INFO                Installed warningLog.txt...
IService::install                          INFO                Installed errorLog.txt...
IService::install                          INFO                Installed infoLog.txt...
IService::install                          INFO                Installed Summary.pdf...
IService::install                          INFO                Installed TotalStackUp.pdf...
IService::install                          INFO                Installed HybridThickness.pdf...
IService::install                          INFO                Installed Positions.pdf...
IService::install                          INFO                Installed Tilt.pdf...
IService::install                          INFO                Installed Data__GPC2233_X_003_C_H3.txt...
IService::install                          INFO                Installed Results__GPC2233_X_003_C_H3.txt...
IService::install                          INFO                Installed Results.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install                          INFO                Installed GPC2233_X_003_C_H3.root...
IService::install                          INFO                Installed status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H4-1.config
IService::next                             INFO                Scheduling GPC2233-X-003-C0-5_interposed.txt file to run...
IService::next                             INFO                Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H4/1/
MetaData::getLocalName                     WARNING             Could not find a local name for identifier 20USBHN0002150
Measurement::addPoint                      ERROR               Unknown type ?! Ignoring!
  • ✔ Component is at UCSC. OK to upload
  • Service has no required stages or transformations. Allowing for upload, but careful! OK to upload

MetadataValue
Component type X
Operator Len Morelos-Zaragoza
Date 2024-08-06T22:31:36.867+00:00
Program version MetrologyHybrid_PROD_X_v2_thick_interposer/PROD_clonable_v2_new-jig_DB102_6hybrids_thick_interposer
Instrument SmartScope Flash 250

The thickness of the glue \(t_{glue}\) is calculated as: $$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$ where \(t_{chip}\) is the thickness of the chip \(z_{i}\) is the z-height measurement, \(N_{i}\) is the number of measurements on a given surface, and \(c\) and \(b\) run over measurements taken on the chip and base, respectively. The assumed thickness of the chip is \(t_{chip} = 300\mu m\).

Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface. On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as: $$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$ where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively. In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed. The total uncertainty is calculated as: $$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$ The glue thickness measurements for each ASIC are shown in the figure and table below.


The thickness total stack up is measured from the top of the each chip to the jig, and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.


The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds. These measured positions are compared against the technical drawns to calculated the relative ASIC position. In some cases, the SmartScope incorrectly measures a different object than these square pads, and using properties (such as the perimeter), the position is corrected. The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.

The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.

The tilt of a chip can be calculated in either the direction along the surface of a chip. We define the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be: $$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$

Metrology results


Shown below are the results of the module metrology scans

MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1004.437250, chip thickness 300.000000 and glue 89.038625, giving hybrid 615.398625 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1008.012020, chip thickness 300.000000 and glue 103.656194, giving hybrid 604.355826 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1009.584818, chip thickness 300.000000 and glue 99.492222, giving hybrid 610.092596 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1011.312544, chip thickness 300.000000 and glue 102.168639, giving hybrid 609.143905 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1012.574084, chip thickness 300.000000 and glue 100.897667, giving hybrid 611.676417 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1012.499930, chip thickness 300.000000 and glue 99.225167, giving hybrid 613.274764 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1008.869172, chip thickness 300.000000 and glue 96.347417, giving hybrid 612.521756 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1006.229543, chip thickness 300.000000 and glue 99.327583, giving hybrid 606.901960 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 1002.774318, chip thickness 300.000000 and glue 100.425500, giving hybrid 602.348818 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 997.740379, chip thickness 300.000000 and glue 82.753500, giving hybrid 614.986879 thickness
MetrologySvc::analyzeHybridThickness       INFO                Total stack up 998.029250, chip thickness 300.000000 and glue 102.017375, giving hybrid 596.011875 thickness
IService::UPLOADDB                         INFO                Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB                     INFO                Doing DB upload...
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H3/2//Data__GPC2233_X_003_C_H3.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H3/2//Results__GPC2233_X_003_C_H3.txt
MetrologySvc::writeOutput                  INFO                Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H3/2//Data__GPC2233_X_003_C_H3.txt
MetrologySvc::writeOutput                  INFO                Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H3/2//Results__GPC2233_X_003_C_H3.txt
IService::log                              INFO                Logging status 0111 for component GPC2233_X_003_C_H3
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H3/MetrologyHybrid_PROD_X_v2_thick_interposer-2/
IService::install                          INFO                Installed warningLog.txt...
IService::install                          INFO                Installed errorLog.txt...
IService::install                          INFO                Installed infoLog.txt...
IService::install                          INFO                Installed Summary.pdf...
IService::install                          INFO                Installed TotalStackUp.pdf...
IService::install                          INFO                Installed HybridThickness.pdf...
IService::install                          INFO                Installed Positions.pdf...
IService::install                          INFO                Installed Tilt.pdf...
IService::install                          INFO                Installed Data__GPC2233_X_003_C_H3.txt...
IService::install                          INFO                Installed Results__GPC2233_X_003_C_H3.txt...
IService::install                          INFO                Installed Results.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install                          INFO                Installed GPC2233_X_003_C_H3.root...
IService::install                          INFO                Installed status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H4-2.config
IService::next                             INFO                Scheduling GPC2233-X-003-C0-5_interposed.txt file to run...
IService::next                             INFO                Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2233_X_003_C_H4/2/
MetaData::getLocalName                     WARNING             Could not find a local name for identifier 20USBHN0002150
Measurement::addPoint                      ERROR               Unknown type ?! Ignoring!
  • ✔ Component is at UCSC. OK to upload
  • Service has no required stages or transformations. Allowing for upload, but careful! OK to upload

MetadataValue
Component type X
Operator Len Morelos-Zaragoza
Date 2024-08-06T22:33:23.044+00:00
Program version MetrologyHybrid_PROD_X_v2_thick_interposer/PROD_clonable_v2_new-jig_DB102_6hybrids_thick_interposer
Instrument SmartScope Flash 250

The thickness of the glue \(t_{glue}\) is calculated as: $$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$ where \(t_{chip}\) is the thickness of the chip \(z_{i}\) is the z-height measurement, \(N_{i}\) is the number of measurements on a given surface, and \(c\) and \(b\) run over measurements taken on the chip and base, respectively. The assumed thickness of the chip is \(t_{chip} = 300\mu m\).

Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface. On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as: $$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$ where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively. In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed. The total uncertainty is calculated as: $$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$ The glue thickness measurements for each ASIC are shown in the figure and table below.


The thickness total stack up is measured from the top of the each chip to the jig, and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.


The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds. These measured positions are compared against the technical drawns to calculated the relative ASIC position. In some cases, the SmartScope incorrectly measures a different object than these square pads, and using properties (such as the perimeter), the position is corrected. The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.

The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.

The tilt of a chip can be calculated in either the direction along the surface of a chip. We define the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be: $$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$

Wirebonding for GPC2233_X_003_C_H3


Wirebonding summaries will be given below

WireBondSvc::run                           INFO                Loading group FAILED_ASIC_BACKEND
WireBondSvc::run                           INFO                Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run                           INFO                Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run                           INFO                Loading group REPAIRED_HYBRID_TO_PANEL
IService::UPLOADDB                         INFO                Working on test code WIRE_BONDING
IService::UPLOADDB                         INFO                Working on test code VISUAL_INSPECTION
IService::log                              INFO                Logging status 1111 for component GPC2233_X_003_C_H3
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H3/HybridBonding_v1-1/
IService::install                          INFO                Installed warningLog.txt...
IService::install                          INFO                Installed errorLog.txt...
IService::install                          INFO                Installed infoLog.txt...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install                          INFO                Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install                          INFO                Installed GPC2233_X_003_C_H3.root...
IService::install                          INFO                Installed status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//HybridBonding_v1//GPC2233_X_003_C_H2.config
IService::next                             INFO                Scheduling HybridBonding_GPC2233_X_003_C_H2.json file to run...
IService::next                             INFO                Writing results to /home/data/output//HybridBonding_v1//GPC2233_X_003_C_H2/1/
MetadataValue
Date 2023-06-26T22:40:14.641+00:00
Operator FMM
Bonder hk2
Version v1
Bond numberTypeComment

Electrical results


Electrical summaries will be given below

ElectricalSvc::getListOfFilesFromDir       INFO                Scanning for test files GPC2233_X_003_C_H3/20USBHX2001432
ElectricalSvc::getListOfFilesFromDir       INFO                Found file GPC2233_X_003_C_H3_20230627.txt
ElectricalSvc::getListOfFilesFromDir       INFO                Found file GPC2233_X_003_C_H3_RC_4_3.txt
ElectricalSvc::getListOfFilesFromDir       INFO                Found file GPC2233_X_003_C_H3_RC_4_6.txt
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Scanning for test files GPC2233_X_003_C_H3/20USBHX2001432
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H3_20230627_4_1_PEDESTAL_TRIM_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H3_20230627_4_2_STROBE_DELAY_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H3_20230627_4_3_RESPONSE_CURVE_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H3_20230627_4_6_RESPONSE_CURVE_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H3_20230627_4_16_NO_PPA.json
ElectricalSvc::read                        INFO                Found 2 results files...
ElectricalSvc::read                        INFO                Analyzing test ResponseCurve for component GPC2233_X_003_C_H3
ElectricalSvc::read                        INFO                Detected 0 dead channels
ElectricalSvc::read                        INFO                Detected 0 stuck channels
ElectricalSvc::read                        INFO                Detected 0 low gain channels
ElectricalSvc::read                        INFO                Detected 0 high gain channels
ElectricalSvc::read                        INFO                Detected 0 low offset channels
ElectricalSvc::read                        INFO                Detected 0 high offset channels
ElectricalSvc::read                        INFO                Detected 2558 unbonded channels
ElectricalSvc::read                        INFO                Detected 0 part bonded channels
ElectricalSvc::read                        INFO                Detected 0 high noise channels
ElectricalSvc::read                        INFO                Detected 0 inefficient channels
ElectricalSvc::load_asic_db                INFO                Reading ASIC database file /home/data/upload//ElectricalHybrids_PPB_v1//GPC2233_X_003_C_H3_GAIN_TEST.json
IService::UPLOADDB                         INFO                Working on test code PEDESTAL_TRIM_PPA
IService::UPLOADDB                         INFO                Working on test code STROBE_DELAY_PPA
IService::UPLOADDB                         INFO                Working on test code RESPONSE_CURVE_PPA
IService::UPLOADDB                         INFO                Working on test code NO_PPA
IService::log                              INFO                Logging status 1111 for component GPC2233_X_003_C_H3
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H3/ElectricalHybrids_PPB_v1-1/
IService::install                          INFO                File already installed: warningLog.txt...
IService::install                          INFO                File already installed: errorLog.txt...
IService::install                          INFO                File already installed: infoLog.txt...
IService::install                          INFO                File already installed: Gain_Channel1D.pdf...
IService::install                          INFO                File already installed: DB_READY_PEDESTAL_TRIM_PPA_GPC2233_X_003_C_H3_20230627_4_1_PEDESTAL_TRIM_PPA.json...
IService::install                          INFO                File already installed: DB_READY_STROBE_DELAY_PPA_GPC2233_X_003_C_H3_20230627_4_2_STROBE_DELAY_PPA.json...
IService::install                          INFO                File already installed: DB_READY_RESPONSE_CURVE_PPA_GPC2233_X_003_C_H3_20230627_4_3_RESPONSE_CURVE_PPA.json...
IService::install                          INFO                File already installed: DB_READY_RESPONSE_CURVE_PPA_GPC2233_X_003_C_H3_20230627_4_6_RESPONSE_CURVE_PPA.json...
IService::install                          INFO                File already installed: DB_READY_NO_PPA_GPC2233_X_003_C_H3_20230627_4_16_NO_PPA.json...
IService::install                          INFO                File already installed: GPC2233_X_003_C_H3.root...
IService::install                          INFO                File already installed: status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//ElectricalHybrids_PPB_v1//GPC2233_X_003_C_H4.config
IService::next                             INFO                Scheduling Panel47_June27 file to run...
IService::next                             INFO                Writing results to /home/data/output//ElectricalHybrids_PPB_v1//GPC2233_X_003_C_H4/1/
ElectricalSvc::load_asic_db                WARNING             Could not find database ASIC GAIN_TEST results for GPC2233_X_003_C_H3
MetaData::getLocalName                     WARNING             Could not find a local name for identifier 20USBHN0002150
DefectNumber of channels (%)
Dead 0
Stuck 0
Low gain 0
High gain 0
Low offset 0
High offset 0
Unbonded 2558
Part bonded 0
High noise 0
Inefficient 0

Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.

Electrical results


Electrical summaries will be given below

ElectricalSvc::getListOfFilesFromDir       INFO                Scanning for test files GPC2233_X_003_C_H3/20USBHX2001432
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Scanning for test files GPC2233_X_003_C_H3/20USBHX2001432
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H3_NO_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H3_PEDESTAL_TRIM_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H3_RESPONSE_CURVE_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir   INFO                Loading json fle GPC2233_X_003_C_H3_STROBE_DELAY_BURNIN.json
ElectricalSvc::read                        INFO                Found 0 results files...
ElectricalSvc::load_asic_db                INFO                Reading ASIC database file /home/data/upload//BurnInHybrids_PROD_v2//GPC2233_X_003_C_H3_GAIN_TEST.json
IService::UPLOADDB                         INFO                Working on test code PEDESTAL_TRIM_BURNIN
IService::UPLOADDB                         INFO                Working on test code STROBE_DELAY_BURNIN
IService::UPLOADDB                         INFO                Working on test code RESPONSE_CURVE_BURNIN
IService::UPLOADDB                         INFO                Working on test code NO_BURNIN
IService::log                              INFO                Logging status 1111 for component GPC2233_X_003_C_H3
IService::install                          INFO                Installing output directory to /home/data/modules/GPC2233_X_003_C_H3/BurnInHybrids_PROD_v2-1/
IService::install                          INFO                File already installed: warningLog.txt...
IService::install                          INFO                File already installed: errorLog.txt...
IService::install                          INFO                File already installed: infoLog.txt...
IService::install                          INFO                File already installed: DB_READY_PEDESTAL_TRIM_BURNIN_GPC2233_X_003_C_H3_PEDESTAL_TRIM_BURNIN.json...
IService::install                          INFO                File already installed: DB_READY_STROBE_DELAY_BURNIN_GPC2233_X_003_C_H3_STROBE_DELAY_BURNIN.json...
IService::install                          INFO                File already installed: DB_READY_RESPONSE_CURVE_BURNIN_GPC2233_X_003_C_H3_RESPONSE_CURVE_BURNIN.json...
IService::install                          INFO                File already installed: DB_READY_NO_BURNIN_GPC2233_X_003_C_H3_NO_BURNIN.json...
IService::install                          INFO                File already installed: GPC2233_X_003_C_H3.root...
IService::install                          INFO                File already installed: status.json...
MetaData::readField                        INFO                Reading file /home/data/upload//BurnInHybrids_PROD_v2//GPC2233_X_003_C_H4.config
IService::next                             INFO                Scheduling BurnIn_43_44_45_46_47_June27_merged file to run...
IService::next                             INFO                Writing results to /home/data/output//BurnInHybrids_PROD_v2//GPC2233_X_003_C_H4/1/
ElectricalSvc::load_asic_db                WARNING             Could not find database ASIC GAIN_TEST results for GPC2233_X_003_C_H3
MetaData::getLocalName                     WARNING             Could not find a local name for identifier 20USBHN0002150

Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.