Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 1111 for component GPC2233_X_014_C_H6
IService::install INFO Installing output directory to /home/data/modules/GPC2233_X_014_C_H6/GlueWeightHybridASIC_PROD_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed 20USBHX2001497_image.jpg...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2233_X_014_C_H6.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//GlueWeightHybridASIC_PROD_v1//20USBHX2001498.config
IService::next INFO Scheduling Data_20USBHX2001498.json file to run...
IService::next INFO Writing results to /home/data/output//GlueWeightHybridASIC_PROD_v1//GPC2225_X_005_C_H0/1/
Metadata
Value
Component type
Operator
KA AND
Date
2023-07-24T23:39:43.318+00:00
Program
ASIC X
Field
Weight/Volume
Assummed density of glue
1.077
Total volume of ASIC glue [uL]
42.719
Volume per glue dot [nL]
821.514
Weight of glue under ASICs [mg]
46.000
Weights of bare hybrid [g]
2.288
Weights of stuffed hybrid [g]
2.334
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeHybridThickness INFO Total stack up 843.928000, chip thickness 300.000000 and glue 113.962500, giving hybrid 429.965500 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 837.396516, chip thickness 300.000000 and glue 115.567944, giving hybrid 421.828572 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 834.967020, chip thickness 300.000000 and glue 114.150083, giving hybrid 420.816936 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 830.769266, chip thickness 300.000000 and glue 112.049861, giving hybrid 418.719405 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 828.640299, chip thickness 300.000000 and glue 110.043111, giving hybrid 418.597188 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 827.051687, chip thickness 300.000000 and glue 112.613722, giving hybrid 414.437965 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 827.958231, chip thickness 300.000000 and glue 115.570694, giving hybrid 412.387536 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 823.765656, chip thickness 300.000000 and glue 116.819639, giving hybrid 406.946018 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 832.547844, chip thickness 300.000000 and glue 116.084333, giving hybrid 416.463511 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 832.998937, chip thickness 300.000000 and glue 114.754625, giving hybrid 418.244312 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 831.401750, chip thickness 300.000000 and glue 115.434125, giving hybrid 415.967625 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_014_C_H6/1//Data__GPC2233_X_014_C_H6.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_014_C_H6/1//Results__GPC2233_X_014_C_H6.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_014_C_H6/1//Data__GPC2233_X_014_C_H6.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_014_C_H6/1//Results__GPC2233_X_014_C_H6.txt
IService::log INFO Logging status 1111 for component GPC2233_X_014_C_H6
IService::install INFO Installing output directory to /home/data/modules/GPC2233_X_014_C_H6/MetrologyHybrid_PROD_X_v0-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2233_X_014_C_H6.txt...
IService::install INFO Installed Results__GPC2233_X_014_C_H6.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2233_X_014_C_H6.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v0//GPC2233_X_014_C_H4.config
IService::next INFO Scheduling GPC2225-X-05C-H5-0-GPC2233-X-14C-H6-4-1-0.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v0//GPC2233_X_014_C_H4/1/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0002363
Metadata
Value
Component type
X
Operator
Kirsten Affolder
Date
2023-07-25T22:22:56.299+00:00
Program version
MetrologyHybrid_PROD_X_v0/PPB_cloneable_v0_DB102
Instrument
SmartScope Flash 250
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Wirebonding for GPC2233_X_014_C_H6
Wirebonding summaries will be given below
WireBondSvc::run INFO Loading group FAILED_ASIC_BACKEND
WireBondSvc::run INFO Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run INFO Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run INFO Loading group REPAIRED_HYBRID_TO_PANEL
WireBondSvc::run INFO Wirebond number(s) 18-82 with commment Power Pad bonds did not stick after multiple attempts. Cleaned with acetone increased force 22 to 27 increased Ultra S 18 to 30, deformation 20 to 40. Bonded on second attempt with new parameters.
WireBondSvc::run INFO Detected a range of bonds from 18 to 0 with size 18
IService::UPLOADDB INFO Working on test code WIRE_BONDING
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 1111 for component GPC2233_X_014_C_H6
IService::install INFO Installing output directory to /home/data/modules/GPC2233_X_014_C_H6/HybridBonding_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2233_X_014_C_H6.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//HybridBonding_v1//GPC2233_X_014_C_H0.config
IService::next INFO Scheduling HybridBonding_GPC2233_X_014_C_H0.json file to run...
IService::next INFO Writing results to /home/data/output//HybridBonding_v1//GPC2233_X_014_C_H0/1/
Metadata
Value
Date
2023-08-11T21:36:54.253+00:00
Operator
NN
Bonder
hk1
Version
v1
Bond number
Type
Comment
18-82
REPAIRED_HYBRID_TO_PANEL
Power Pad bonds did not stick after multiple attempts. Cleaned with acetone increased force 22 to 27 increased Ultra S 18 to 30, deformation 20 to 40. Bonded on second attempt with new parameters.
Electrical results
Electrical summaries will be given below
ElectricalSvc::getListOfFilesFromDir INFO Scanning for test files GPC2233_X_014_C_H6/20USBHX2001497
ElectricalSvc::getListOfFilesFromDir INFO Found file GPC2233_X_014_C_H6_20230814.txt
ElectricalSvc::getListOfFilesFromDir INFO Found file GPC2233_X_014_C_H6_RC_2_4.txt
ElectricalSvc::getListOfFilesFromDir INFO Found file GPC2233_X_014_C_H6_RC_2_7.txt
ElectricalSvc::getListOfJsonFilesFromDir INFO Scanning for test files GPC2233_X_014_C_H6/20USBHX2001497
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle GPC2233_X_014_C_H6_20230814_2_2_PEDESTAL_TRIM_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle GPC2233_X_014_C_H6_20230814_2_3_STROBE_DELAY_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle GPC2233_X_014_C_H6_20230814_2_4_RESPONSE_CURVE_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle GPC2233_X_014_C_H6_20230814_2_7_RESPONSE_CURVE_PPA.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle GPC2233_X_014_C_H6_20230814_2_17_NO_PPA.json
ElectricalSvc::read INFO Found 2 results files...
ElectricalSvc::read INFO Analyzing test ResponseCurve for component GPC2233_X_014_C_H6
ElectricalSvc::read INFO Detected 0 dead channels
ElectricalSvc::read INFO Detected 0 stuck channels
ElectricalSvc::read INFO Detected 0 low gain channels
ElectricalSvc::read INFO Detected 0 high gain channels
ElectricalSvc::read INFO Detected 0 low offset channels
ElectricalSvc::read INFO Detected 0 high offset channels
ElectricalSvc::read INFO Detected 2557 unbonded channels
ElectricalSvc::read INFO Detected 0 part bonded channels
ElectricalSvc::read INFO Detected 0 high noise channels
ElectricalSvc::read INFO Detected 0 inefficient channels
ElectricalSvc::load_asic_db INFO Reading ASIC database file /home/data/upload//ElectricalHybrids_PPB_v1//GPC2233_X_014_C_H6_GAIN_TEST.json
IService::UPLOADDB INFO Working on test code PEDESTAL_TRIM_PPA
IService::UPLOADDB INFO Working on test code STROBE_DELAY_PPA
IService::UPLOADDB INFO Working on test code RESPONSE_CURVE_PPA
IService::UPLOADDB INFO Working on test code NO_PPA
IService::log INFO Logging status 1111 for component GPC2233_X_014_C_H6
IService::install INFO Installing output directory to /home/data/modules/GPC2233_X_014_C_H6/ElectricalHybrids_PPB_v1-1/
IService::install INFO File already installed: warningLog.txt...
IService::install INFO File already installed: errorLog.txt...
IService::install INFO File already installed: infoLog.txt...
IService::install INFO File already installed: Gain_Channel1D.pdf...
IService::install INFO File already installed: DB_READY_PEDESTAL_TRIM_PPA_GPC2233_X_014_C_H6_20230814_2_2_PEDESTAL_TRIM_PPA.json...
IService::install INFO File already installed: DB_READY_STROBE_DELAY_PPA_GPC2233_X_014_C_H6_20230814_2_3_STROBE_DELAY_PPA.json...
IService::install INFO File already installed: DB_READY_RESPONSE_CURVE_PPA_GPC2233_X_014_C_H6_20230814_2_4_RESPONSE_CURVE_PPA.json...
IService::install INFO File already installed: DB_READY_RESPONSE_CURVE_PPA_GPC2233_X_014_C_H6_20230814_2_7_RESPONSE_CURVE_PPA.json...
IService::install INFO File already installed: DB_READY_NO_PPA_GPC2233_X_014_C_H6_20230814_2_17_NO_PPA.json...
IService::install INFO File already installed: GPC2233_X_014_C_H6.root...
IService::install INFO File already installed: status.json...
MetaData::readField INFO Reading file /home/data/upload//ElectricalHybrids_PPB_v1//GPC2233_X_013_B_H6.config
IService::next INFO Scheduling Panel52_Aug14 file to run...
IService::next INFO Writing results to /home/data/output//ElectricalHybrids_PPB_v1//GPC2233_X_013_B_H6/1/
ElectricalSvc::load_asic_db WARNING Could not find database ASIC GAIN_TEST results for GPC2233_X_014_C_H6
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0002363
Defect
Number of channels (%)
Dead
0
Stuck
0
Low gain
0
High gain
0
Low offset
0
High offset
0
Unbonded
2557
Part bonded
0
High noise
0
Inefficient
0
Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.
Electrical results
Electrical summaries will be given below
ElectricalSvc::getListOfFilesFromDir INFO Scanning for test files GPC2233_X_014_C_H6/20USBHX2001497
ElectricalSvc::getListOfJsonFilesFromDir INFO Scanning for test files GPC2233_X_014_C_H6/20USBHX2001497
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle GPC2233_X_014_C_H6_NO_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle GPC2233_X_014_C_H6_PEDESTAL_TRIM_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle GPC2233_X_014_C_H6_RESPONSE_CURVE_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle GPC2233_X_014_C_H6_STROBE_DELAY_BURNIN.json
ElectricalSvc::read INFO Found 0 results files...
ElectricalSvc::load_asic_db INFO Reading ASIC database file /home/data/upload//BurnInHybrids_PROD_v2//GPC2233_X_014_C_H6_GAIN_TEST.json
IService::UPLOADDB INFO Working on test code PEDESTAL_TRIM_BURNIN
IService::UPLOADDB INFO Working on test code STROBE_DELAY_BURNIN
IService::UPLOADDB INFO Working on test code RESPONSE_CURVE_BURNIN
IService::UPLOADDB INFO Working on test code NO_BURNIN
IService::log INFO Logging status 1111 for component GPC2233_X_014_C_H6
IService::install INFO Installing output directory to /home/data/modules/GPC2233_X_014_C_H6/BurnInHybrids_PROD_v2-1/
IService::install INFO File already installed: warningLog.txt...
IService::install INFO File already installed: errorLog.txt...
IService::install INFO File already installed: infoLog.txt...
IService::install INFO File already installed: DB_READY_PEDESTAL_TRIM_BURNIN_GPC2233_X_014_C_H6_PEDESTAL_TRIM_BURNIN.json...
IService::install INFO File already installed: DB_READY_STROBE_DELAY_BURNIN_GPC2233_X_014_C_H6_STROBE_DELAY_BURNIN.json...
IService::install INFO File already installed: DB_READY_RESPONSE_CURVE_BURNIN_GPC2233_X_014_C_H6_RESPONSE_CURVE_BURNIN.json...
IService::install INFO File already installed: DB_READY_NO_BURNIN_GPC2233_X_014_C_H6_NO_BURNIN.json...
IService::install INFO File already installed: GPC2233_X_014_C_H6.root...
IService::install INFO File already installed: status.json...
MetaData::readField INFO Reading file /home/data/upload//BurnInHybrids_PROD_v2//GPC2233_X_013_B_H6.config
IService::next INFO Scheduling BurnIn_48_49_50_51_52_53_Aug14_merged file to run...
IService::next INFO Writing results to /home/data/output//BurnInHybrids_PROD_v2//GPC2233_X_013_B_H6/1/
ElectricalSvc::load_asic_db WARNING Could not find database ASIC GAIN_TEST results for GPC2233_X_014_C_H6
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0002363
Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.
