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Basic Information for GPC2336_X_015_A_H1
Brief description of DB components associated to this Hybrid Assembly and associated tests
Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2336_X_015_A_H1
IService::install INFO Installing output directory to /home/data/modules/GPC2336_X_015_A_H1/GlueWeightHybridASIC_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed 20USBHX2003090_image.jpg...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2336_X_015_A_H1.root...
IService::install INFO Installed status.json...
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_LS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_SS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPullTest ignored through users request!
TopControl::monitor INFO Service with algoirthm name PullTestCicorelCard ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridFlexArray_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name Powerboards_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ABC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ABC_Wafer_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HCC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorBondingQC_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HVTabSheet_SheerTest_Before_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HVTabSheet_SheerTest_After_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name PhotoUpload ignored through users request!
TopControl::monitor INFO Service with algoirthm name PictureModule ignored through users request!
TopControl::monitor INFO Service with algoirthm name GeneralPictures ignored through users request!
TopControl::monitor INFO Service with algoirthm name PreHVTabIV ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_PreTabIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name Module_postHVTabIV_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_PostTabIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalIV ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_Module_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_AMACIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SixWayJig_Y_slots ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPanelMetrology ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPanelMetrology_v7 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology_Y_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_v10 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_v10-beta ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_Y_v0_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_Y_v0_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridToSensorMetrology_v2a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPA_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_wuerth_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleLS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleSS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PROD_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalModules_PPA_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name TCModules_PROD_v0 ignored through users request!
Metadata
Value
Component type
Operator
KA
Date
2025-07-16T18:45:17.819+00:00
Program
ASIC-X.SRC
Field
Weight/Volume
Assummed density of glue
1.077
Total volume of ASIC glue [uL]
38.447
Volume per glue dot [nL]
739.363
Weight of glue under ASICs [mg]
41.400
Weights of bare hybrid [g]
3.330
Weights of stuffed hybrid [g]
3.371
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 417.189500 +/- 2.701000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 53.701750 +/- 12.474071 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 363.487750
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 63.487750 +/- 13.707583 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 364.487750 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 413.285500 +/- 2.112000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 47.582556 +/- 7.177167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 365.702944
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 65.702944 +/- 8.998459 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 366.702944 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 407.697500 +/- 2.107000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 37.979333 +/- 4.834833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 369.718167
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 69.718167 +/- 7.267397 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 370.718167 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 402.092500 +/- 2.845000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 40.428333 +/- 4.866500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 361.664167
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 61.664167 +/- 7.535041 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 362.664167 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 399.368500 +/- 2.533500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 42.202778 +/- 3.851333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 357.165722
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 57.165722 +/- 6.800837 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 358.165722 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 396.651250 +/- 2.339000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 35.726222 +/- 4.530167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 360.925028
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 60.925028 +/- 7.140961 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 361.925028 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 395.259000 +/- 2.137750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 34.583111 +/- 3.111833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 360.675889
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 60.675889 +/- 6.265260 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 361.675889 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 394.362250 +/- 2.303750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 31.248778 +/- 6.597000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 363.113472
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 63.113472 +/- 8.592303 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 364.113472 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 394.923500 +/- 2.904500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 33.795444 +/- 8.364833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 361.128056
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 61.128056 +/- 10.168901 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 362.128056 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 397.315000 +/- 2.077750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 37.171125 +/- 10.962984 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 360.143875
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 60.143875 +/- 12.227185 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 361.143875 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 405.565000 +/- 0.444250 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 35.461375 +/- 3.439544 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 370.103625
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 70.103625 +/- 6.085049 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 371.103625 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 1007.221250, chip thickness 300.000000 and glue 63.487750, giving hybrid 643.733500 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 1003.695636, chip thickness 300.000000 and glue 65.702944, giving hybrid 637.992692 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 999.053523, chip thickness 300.000000 and glue 69.718167, giving hybrid 629.335356 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 994.039867, chip thickness 300.000000 and glue 61.664167, giving hybrid 632.375700 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 992.518277, chip thickness 300.000000 and glue 57.165722, giving hybrid 635.352554 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 990.683573, chip thickness 300.000000 and glue 60.925028, giving hybrid 629.758545 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 988.650063, chip thickness 300.000000 and glue 60.675889, giving hybrid 627.974174 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 985.482013, chip thickness 300.000000 and glue 63.113472, giving hybrid 622.368541 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 983.580559, chip thickness 300.000000 and glue 61.128056, giving hybrid 622.452503 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 984.746397, chip thickness 300.000000 and glue 60.143875, giving hybrid 624.602522 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 990.228750, chip thickness 300.000000 and glue 70.103625, giving hybrid 620.125125 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H1/1//Data__GPC2336_X_015_A_H1.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H1/1//Results__GPC2336_X_015_A_H1.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H1/1//Data__GPC2336_X_015_A_H1.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H1/1//Results__GPC2336_X_015_A_H1.txt
IService::log INFO Logging status 0111 for component GPC2336_X_015_A_H1
IService::install INFO Installing output directory to /home/data/modules/GPC2336_X_015_A_H1/MetrologyHybrid_PROD_X_v2_thick_interposer-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2336_X_015_A_H1.txt...
IService::install INFO Installed Results__GPC2336_X_015_A_H1.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2336_X_015_A_H1.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H3-1.config
IService::next INFO Scheduling GPC2328-X-002-A1-2-4-GPC2336-015-A0-1-2.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H3/1/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0004969
MetrologySvc::PassFail WARNING Chip position (x,y) = (-163.437000,-271.863000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 1 objects outside tolerence!!
IService::PASSFAIL WARNING Service GPC2336_X_015_A_H1 has failed criteria!
✘ Component is at BNL. Prohibiting upload!
✘ Component fails stage checks. Current stage is ON_CORE but requires one of { "ASIC_ATTACHMENT" }. Prohibiting upload!
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 417.928250 +/- 4.499500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 55.473375 +/- 13.115947 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 362.454875
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 62.454875 +/- 14.740202 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 363.454875 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 411.766250 +/- 2.644000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 48.361444 +/- 8.056167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 363.404806
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 63.404806 +/- 9.843402 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 364.404806 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 407.404500 +/- 3.293500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 38.896556 +/- 5.524000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 368.507944
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 68.507944 +/- 8.146270 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 369.507944 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 401.601000 +/- 3.879000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 40.815778 +/- 5.054667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 360.785222
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 60.785222 +/- 8.099154 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 361.785222 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 398.412500 +/- 3.577750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 41.922333 +/- 4.414000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 356.490167
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 56.490167 +/- 7.568599 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 357.490167 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 394.675250 +/- 3.373000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 34.428667 +/- 5.266000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 360.246583
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 60.246583 +/- 8.006740 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 361.246583 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 393.302000 +/- 2.882500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 33.372556 +/- 3.252500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 359.929444
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 59.929444 +/- 6.624769 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 360.929444 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 393.629750 +/- 3.230750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 31.384778 +/- 6.745833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 362.244972
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 62.244972 +/- 8.996889 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 363.244972 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 395.220500 +/- 3.874500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 34.222667 +/- 8.899167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 360.997833
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 60.997833 +/- 10.918192 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 361.997833 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 397.715000 +/- 3.463000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 38.651750 +/- 10.797697 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 359.063250
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 59.063250 +/- 12.392846 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 360.063250 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 411.472000 +/- 0.892750 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 41.398125 +/- 3.442373 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 370.073875
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 70.073875 +/- 6.135710 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 371.073875 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 1007.571250, chip thickness 300.000000 and glue 62.454875, giving hybrid 645.116375 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 1001.674821, chip thickness 300.000000 and glue 63.404806, giving hybrid 638.270015 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 998.685072, chip thickness 300.000000 and glue 68.507944, giving hybrid 630.177128 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 993.934164, chip thickness 300.000000 and glue 60.785222, giving hybrid 633.148942 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 992.408346, chip thickness 300.000000 and glue 56.490167, giving hybrid 635.918179 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 990.019836, chip thickness 300.000000 and glue 60.246583, giving hybrid 629.773253 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 988.468743, chip thickness 300.000000 and glue 59.929444, giving hybrid 628.539298 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 986.985647, chip thickness 300.000000 and glue 62.244972, giving hybrid 624.740675 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 986.575872, chip thickness 300.000000 and glue 60.997833, giving hybrid 625.578039 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 988.305500, chip thickness 300.000000 and glue 59.063250, giving hybrid 629.242250 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 991.753000, chip thickness 300.000000 and glue 70.073875, giving hybrid 621.679125 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H1/2//Data__GPC2336_X_015_A_H1.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H1/2//Results__GPC2336_X_015_A_H1.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H1/2//Data__GPC2336_X_015_A_H1.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H1/2//Results__GPC2336_X_015_A_H1.txt
IService::log INFO Logging status 0111 for component GPC2336_X_015_A_H1
IService::install INFO Installing output directory to /home/data/modules/GPC2336_X_015_A_H1/MetrologyHybrid_PROD_X_v2_thick_interposer-2/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2336_X_015_A_H1.txt...
IService::install INFO Installed Results__GPC2336_X_015_A_H1.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2336_X_015_A_H1.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H4-1.config
IService::next INFO Scheduling GPC2336-015-A1-4-5_GPC2337-015-B0-1-2.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_015_A_H4/1/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0004969
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Wirebonding for GPC2336_X_015_A_H1
Wirebonding summaries will be given below
WireBondSvc::run INFO Loading group FAILED_ASIC_BACKEND
WireBondSvc::run INFO Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run INFO Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run INFO Loading group REPAIRED_HYBRID_TO_PANEL
IService::UPLOADDB INFO Working on test code WIRE_BONDING
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2336_X_015_A_H1
IService::install INFO Installing output directory to /home/data/modules/GPC2336_X_015_A_H1/HybridBonding_v1-2/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2336_X_015_A_H1.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//HybridBonding_v1//GPC2336_X_015_A_H3-2.config
IService::next INFO Scheduling HybridBonding_GPC2336_X_015_A_H3-2.json file to run...
IService::next INFO Writing results to /home/data/output//HybridBonding_v1//GPC2336_X_015_A_H3/2/
