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Basic Information for GPC2336_X_019_C_H4
Brief description of DB components associated to this Hybrid Assembly and associated tests
Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2336_X_019_C_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2336_X_019_C_H4/GlueWeightHybridASIC_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed 20USBHX2003353_image.jpg...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2336_X_019_C_H4.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//GlueWeightHybridASIC_PROD_v2//20USBHX2003353-2.config
IService::next INFO Scheduling Data_20USBHX2003353-2.json file to run...
IService::next INFO Writing results to /home/data/output//GlueWeightHybridASIC_PROD_v2//GPC2336_X_019_C_H4/2/
Metadata
Value
Component type
Operator
QFP, LM
Date
2025-08-13T21:25:20.033+00:00
Program
ASIC_X_PPB.SRC
Field
Weight/Volume
Assummed density of glue
1.077
Total volume of ASIC glue [uL]
41.047
Volume per glue dot [nL]
789.368
Weight of glue under ASICs [mg]
44.200
Weights of bare hybrid [g]
3.127
Weights of stuffed hybrid [g]
3.171
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 460.594000 +/- 2.489250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 63.935500 +/- 10.140972 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 396.658500
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 96.658500 +/- 11.577378 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 397.658500 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 451.389000 +/- 1.446750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 63.241889 +/- 8.159167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 388.147111
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 88.147111 +/- 9.678072 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 389.147111 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 444.256500 +/- 2.354500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 59.924333 +/- 12.720500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 384.332167
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 84.332167 +/- 13.869203 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 385.332167 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 436.123250 +/- 3.076500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 48.559333 +/- 11.496000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 387.563917
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 87.563917 +/- 12.908248 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 388.563917 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 432.011500 +/- 2.786750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 56.379222 +/- 8.801000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 375.632278
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 75.632278 +/- 10.498742 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 376.632278 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 426.037500 +/- 2.472000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 52.262444 +/- 5.121667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 373.775056
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 73.775056 +/- 7.572467 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 374.775056 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 421.940500 +/- 2.169250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 44.993889 +/- 5.502167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 376.946611
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 76.946611 +/- 7.744642 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 377.946611 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 417.051500 +/- 2.524250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 45.899333 +/- 7.799000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 371.152167
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 71.152167 +/- 9.601887 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 372.152167 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 414.772000 +/- 2.370000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 51.623111 +/- 8.307167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 363.148889
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 63.148889 +/- 9.981278 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 364.148889 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 414.327750 +/- 2.538250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 34.635000 +/- 12.724033 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 379.692750
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 79.692750 +/- 13.904810 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 380.692750 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 419.725500 +/- 0.982750 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 50.571625 +/- 3.398886 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 369.153875
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 69.153875 +/- 6.125212 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 370.153875 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 1004.689750, chip thickness 300.000000 and glue 96.658500, giving hybrid 608.031250 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 999.624358, chip thickness 300.000000 and glue 88.147111, giving hybrid 611.477247 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 996.791898, chip thickness 300.000000 and glue 84.332167, giving hybrid 612.459731 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 992.643063, chip thickness 300.000000 and glue 87.563917, giving hybrid 605.079147 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 993.121676, chip thickness 300.000000 and glue 75.632278, giving hybrid 617.489398 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 991.398635, chip thickness 300.000000 and glue 73.775056, giving hybrid 617.623579 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 990.033016, chip thickness 300.000000 and glue 76.946611, giving hybrid 613.086405 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 986.279295, chip thickness 300.000000 and glue 71.152167, giving hybrid 615.127128 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 984.926809, chip thickness 300.000000 and glue 63.148889, giving hybrid 621.777921 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 986.675148, chip thickness 300.000000 and glue 79.692750, giving hybrid 606.982398 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 990.562250, chip thickness 300.000000 and glue 69.153875, giving hybrid 621.408375 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_019_C_H4/1//Data__GPC2336_X_019_C_H4.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_019_C_H4/1//Results__GPC2336_X_019_C_H4.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_019_C_H4/1//Data__GPC2336_X_019_C_H4.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_019_C_H4/1//Results__GPC2336_X_019_C_H4.txt
IService::log INFO Logging status 0111 for component GPC2336_X_019_C_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2336_X_019_C_H4/MetrologyHybrid_PROD_X_v2_thick_interposer-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2336_X_019_C_H4.txt...
IService::install INFO Installed Results__GPC2336_X_019_C_H4.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2336_X_019_C_H4.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_019_C_H5-1.config
IService::next INFO Scheduling GPC2336-019-C0-1-2-3-4-5.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_019_C_H5/1/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0005070
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Wirebonding for GPC2336_X_019_C_H4
Wirebonding summaries will be given below
WireBondSvc::run INFO Loading group FAILED_ASIC_BACKEND
WireBondSvc::run INFO Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run INFO Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run INFO Loading group REPAIRED_HYBRID_TO_PANEL
IService::UPLOADDB INFO Working on test code WIRE_BONDING
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2336_X_019_C_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2336_X_019_C_H4/HybridBonding_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2336_X_019_C_H4.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//HybridBonding_v1//GPC2336_X_019_C_H5-1.config
IService::next INFO Scheduling HybridBonding_GPC2336_X_019_C_H5-1.json file to run...
IService::next INFO Writing results to /home/data/output//HybridBonding_v1//GPC2336_X_019_C_H5/1/
