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Basic Information for GPC2337_X_011_B_H0
Brief description of DB components associated to this Hybrid Assembly and associated tests
Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2337_X_011_B_H0
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_011_B_H0/GlueWeightHybridASIC_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed 20USBHX2003219_image.jpg...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2337_X_011_B_H0.root...
IService::install INFO Installed status.json...
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_LS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_SS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPullTest ignored through users request!
TopControl::monitor INFO Service with algoirthm name PullTestCicorelCard ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridFlexArray_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name Powerboards_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ABC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ABC_Wafer_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HCC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorBondingQC_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HVTabSheet_SheerTest_Before_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HVTabSheet_SheerTest_After_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name PhotoUpload ignored through users request!
TopControl::monitor INFO Service with algoirthm name PictureModule ignored through users request!
TopControl::monitor INFO Service with algoirthm name GeneralPictures ignored through users request!
TopControl::monitor INFO Service with algoirthm name PreHVTabIV ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_PreTabIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name Module_postHVTabIV_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_PostTabIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalIV ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_Module_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_AMACIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SixWayJig_Y_slots ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPanelMetrology ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPanelMetrology_v7 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology_Y_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_v10 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_v10-beta ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_Y_v0_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_Y_v0_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridToSensorMetrology_v2a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPA_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_wuerth_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleLS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleSS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PROD_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalModules_PPA_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name TCModules_PROD_v0 ignored through users request!
Metadata
Value
Component type
Operator
KA
Date
2025-07-30T21:12:41.836+00:00
Program
ASIC_X_PPB.SRC
Field
Weight/Volume
Assummed density of glue
1.077
Total volume of ASIC glue [uL]
39.561
Volume per glue dot [nL]
760.794
Weight of glue under ASICs [mg]
42.600
Weights of bare hybrid [g]
3.328
Weights of stuffed hybrid [g]
3.370
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 321.777000 +/- 94.395500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 47.755375 +/- 16.130166 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 274.021625
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : -25.978375 +/- 95.894174 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 275.021625 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 415.957000 +/- 2.141250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 51.125556 +/- 10.816333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 364.831444
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 64.831444 +/- 12.106941 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 365.831444 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 409.515250 +/- 3.509000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 30.942556 +/- 6.863000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 378.572694
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 78.572694 +/- 9.187701 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 379.572694 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 402.696750 +/- 4.486250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 38.036222 +/- 6.536500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 364.660528
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 64.660528 +/- 9.372954 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 365.660528 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 401.532250 +/- 3.543000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 40.970444 +/- 6.051167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 360.561806
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 60.561806 +/- 8.612170 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 361.561806 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 396.903250 +/- 3.003250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 34.556444 +/- 3.323500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 362.346806
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 62.346806 +/- 6.713059 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 363.346806 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 395.575000 +/- 2.667500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 35.118333 +/- 6.832167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 360.456667
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 60.456667 +/- 8.876602 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 361.456667 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 394.544500 +/- 2.760750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 35.677111 +/- 8.807000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 358.867389
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 58.867389 +/- 10.496904 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 359.867389 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 393.807750 +/- 3.304750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 36.906000 +/- 9.732500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 356.901750
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 56.901750 +/- 11.429914 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 357.901750 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 395.662500 +/- 3.007000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 34.314750 +/- 15.837601 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 361.347750
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 61.347750 +/- 16.878141 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 362.347750 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 408.396750 +/- 0.507500 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 40.178250 +/- 6.377219 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 368.218500
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 68.218500 +/- 8.119512 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 369.218500 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 906.441500, chip thickness 300.000000 and glue -25.978375, giving hybrid 632.419875 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 1001.292885, chip thickness 300.000000 and glue 64.831444, giving hybrid 636.461441 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 996.884951, chip thickness 300.000000 and glue 78.572694, giving hybrid 618.312257 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 991.761981, chip thickness 300.000000 and glue 64.660528, giving hybrid 627.101453 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 992.938353, chip thickness 300.000000 and glue 60.561806, giving hybrid 632.376548 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 990.304741, chip thickness 300.000000 and glue 62.346806, giving hybrid 627.957936 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 989.452421, chip thickness 300.000000 and glue 60.456667, giving hybrid 628.995755 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 987.271910, chip thickness 300.000000 and glue 58.867389, giving hybrid 628.404521 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 985.186411, chip thickness 300.000000 and glue 56.901750, giving hybrid 628.284661 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 986.950253, chip thickness 300.000000 and glue 61.347750, giving hybrid 625.602503 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 993.173750, chip thickness 300.000000 and glue 68.218500, giving hybrid 624.955250 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_011_B_H0/1//Data__GPC2337_X_011_B_H0.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_011_B_H0/1//Results__GPC2337_X_011_B_H0.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_011_B_H0/1//Data__GPC2337_X_011_B_H0.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_011_B_H0/1//Results__GPC2337_X_011_B_H0.txt
IService::log INFO Logging status 0111 for component GPC2337_X_011_B_H0
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_011_B_H0/MetrologyHybrid_PROD_X_v2_thick_interposer-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2337_X_011_B_H0.txt...
IService::install INFO Installed Results__GPC2337_X_011_B_H0.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2337_X_011_B_H0.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_011_B_H1-1.config
IService::next INFO Scheduling GPC2337-011-B0-1-2-3-4-6.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_011_B_H1/1/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0005416
MetrologySvc::PassFail WARNING Chip position (x,y) = (32.871000,-333.885000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 3 objects outside tolerence!!
IService::PASSFAIL WARNING Service GPC2337_X_011_B_H0 has failed criteria!
✘ Component is at BNL. Prohibiting upload!
✘ Component fails stage checks. Current stage is ON_MODULE but requires one of { "ASIC_ATTACHMENT" }. Prohibiting upload!
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 422.117000 +/- 3.193750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 48.164750 +/- 15.747798 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 373.952250
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 73.952250 +/- 16.828345 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 374.952250 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 416.085500 +/- 2.418750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 51.189778 +/- 11.272167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 364.895722
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 64.895722 +/- 12.566308 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 365.895722 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 409.760000 +/- 3.351750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 32.065667 +/- 6.264333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 377.694333
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 77.694333 +/- 8.687698 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 378.694333 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 403.364500 +/- 4.451500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 37.972444 +/- 7.080500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 365.392056
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 65.392056 +/- 9.744195 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 366.392056 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 401.620750 +/- 3.481250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 41.168000 +/- 5.833667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 360.452750
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 60.452750 +/- 8.435091 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 361.452750 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 397.445500 +/- 2.817750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 34.247889 +/- 3.327833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 363.197611
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 63.197611 +/- 6.634319 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 364.197611 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 396.611500 +/- 2.501500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 35.279444 +/- 6.849333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 361.332056
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 61.332056 +/- 8.841429 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 362.332056 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 395.052750 +/- 2.771000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 36.171556 +/- 8.666333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 358.881194
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 58.881194 +/- 10.381896 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 359.881194 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 395.008000 +/- 3.466500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 37.830000 +/- 9.861667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 357.178000
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 57.178000 +/- 11.587454 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 358.178000 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 396.549250 +/- 2.709250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 34.883750 +/- 16.106832 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 361.665500
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 61.665500 +/- 17.081278 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 362.665500 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 409.028750 +/- 0.520250 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 39.638875 +/- 6.117358 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 369.389875
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 69.389875 +/- 7.917874 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 370.389875 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 1004.685250, chip thickness 300.000000 and glue 73.952250, giving hybrid 630.733000 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 999.145723, chip thickness 300.000000 and glue 64.895722, giving hybrid 634.250001 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 995.039948, chip thickness 300.000000 and glue 77.694333, giving hybrid 617.345615 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 990.527542, chip thickness 300.000000 and glue 65.392056, giving hybrid 625.135486 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 991.311723, chip thickness 300.000000 and glue 60.452750, giving hybrid 630.858973 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 989.323459, chip thickness 300.000000 and glue 63.197611, giving hybrid 626.125848 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 989.153714, chip thickness 300.000000 and glue 61.332056, giving hybrid 627.821659 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 986.631059, chip thickness 300.000000 and glue 58.881194, giving hybrid 627.749864 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 985.425412, chip thickness 300.000000 and glue 57.178000, giving hybrid 628.247412 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 987.064008, chip thickness 300.000000 and glue 61.665500, giving hybrid 625.398508 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 992.755000, chip thickness 300.000000 and glue 69.389875, giving hybrid 623.365125 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_011_B_H0/2//Data__GPC2337_X_011_B_H0.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_011_B_H0/2//Results__GPC2337_X_011_B_H0.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_011_B_H0/2//Data__GPC2337_X_011_B_H0.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_011_B_H0/2//Results__GPC2337_X_011_B_H0.txt
IService::log INFO Logging status 0111 for component GPC2337_X_011_B_H0
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_011_B_H0/MetrologyHybrid_PROD_X_v2_thick_interposer-2/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2337_X_011_B_H0.txt...
IService::install INFO Installed Results__GPC2337_X_011_B_H0.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2337_X_011_B_H0.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_008_B_H2-2.config
IService::next INFO Scheduling GPC2337-011-B0_GPC2336-008-B2-B5-B6_GPC2336-018-A0_GPC2336-020-C4.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2336_X_008_B_H2/2/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0005416
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Wirebonding for GPC2337_X_011_B_H0
Wirebonding summaries will be given below
WireBondSvc::run INFO Loading group FAILED_ASIC_BACKEND
WireBondSvc::run INFO Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run INFO Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run INFO Loading group REPAIRED_HYBRID_TO_PANEL
IService::UPLOADDB INFO Working on test code WIRE_BONDING
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2337_X_011_B_H0
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_011_B_H0/HybridBonding_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2337_X_011_B_H0.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//HybridBonding_v1//GPC2337_X_011_B_H6-1.config
IService::next INFO Scheduling HybridBonding_GPC2337_X_011_B_H6-1.json file to run...
IService::next INFO Writing results to /home/data/output//HybridBonding_v1//GPC2337_X_011_B_H6/1/
Metadata
Value
Date
2025-08-01T21:09:58.553+00:00
Operator
LM
Bonder
hk1
Version
v1
Bond number
Type
Comment
Electrical results
Electrical summaries will be given below
ElectricalSvc::getListOfFilesFromDir INFO Scanning for test files GPC2337_X_011_B_H0/20USBHX2003219
ElectricalSvc::getListOfJsonFilesFromDir INFO Scanning for test files GPC2337_X_011_B_H0/20USBHX2003219
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2003219_20250801_6_PEDESTAL_TRIM_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2003219_20250801_6_STROBE_DELAY_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2003219_20250801_6_3PG_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2003219_20250801_6_RESPONSE_CURVE_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2003219_20250801_6_NO_BURNIN.json
ElectricalSvc::read INFO Found 0 results files...
ElectricalSvc::load_asic_db INFO Reading ASIC database file /home/data/upload//BurnInHybrids_PROD_v2//GPC2337_X_011_B_H0_GAIN_TEST.json
IService::UPLOADDB INFO Working on test code PEDESTAL_TRIM_BURNIN
IService::UPLOADDB INFO Working on test code STROBE_DELAY_BURNIN
IService::UPLOADDB INFO Working on test code RESPONSE_CURVE_BURNIN
IService::UPLOADDB INFO Working on test code NO_BURNIN
IService::log INFO Logging status 0111 for component GPC2337_X_011_B_H0
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_011_B_H0/BurnInHybrids_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_PEDESTAL_TRIM_BURNIN_SN20USBHX2003219_20250801_6_PEDESTAL_TRIM_BURNIN.json...
IService::install INFO Installed DB_READY_STROBE_DELAY_BURNIN_SN20USBHX2003219_20250801_6_STROBE_DELAY_BURNIN.json...
IService::install INFO Installed DB_READY_RESPONSE_CURVE_BURNIN_SN20USBHX2003219_20250801_6_3PG_BURNIN.json...
IService::install INFO Installed DB_READY_RESPONSE_CURVE_BURNIN_SN20USBHX2003219_20250801_6_RESPONSE_CURVE_BURNIN.json...
IService::install INFO Installed DB_READY_NO_BURNIN_SN20USBHX2003219_20250801_6_NO_BURNIN.json...
IService::install INFO Installed GPC2337_X_011_B_H0.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//BurnInHybrids_PROD_v2//GPC2336_X_008_B_H2-1.config
IService::next INFO Scheduling Burnin_Panel_46_53_August1 file to run...
IService::next INFO Writing results to /home/data/output//BurnInHybrids_PROD_v2//GPC2336_X_008_B_H2/1/
ElectricalSvc::load_asic_db WARNING Could not find database ASIC GAIN_TEST results for GPC2337_X_011_B_H0
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0005416
Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.
