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Basic Information for GPC2337_X_016_A_H4
Brief description of DB components associated to this Hybrid Assembly and associated tests
Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2337_X_016_A_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_016_A_H4/GlueWeightHybridASIC_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed 20USBHX2002544_IMG_0127.jpeg...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2337_X_016_A_H4.root...
IService::install INFO Installed status.json...
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_LS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_SS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPullTest ignored through users request!
TopControl::monitor INFO Service with algoirthm name PullTestCicorelCard ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridFlexArray_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name Powerboards_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ABC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ABC_Wafer_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HCC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorBondingQC_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HVTabSheet_SheerTest_Before_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HVTabSheet_SheerTest_After_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name PhotoUpload ignored through users request!
TopControl::monitor INFO Service with algoirthm name PictureModule ignored through users request!
TopControl::monitor INFO Service with algoirthm name GeneralPictures ignored through users request!
TopControl::monitor INFO Service with algoirthm name PreHVTabIV ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_PreTabIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name Module_postHVTabIV_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_PostTabIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalIV ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_Module_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_AMACIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SixWayJig_Y_slots ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPanelMetrology ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPanelMetrology_v7 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology_Y_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_v10 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_v10-beta ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_Y_v0_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_Y_v0_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridToSensorMetrology_v2a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPA_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_wuerth_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleLS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleSS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PROD_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalModules_PPA_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name TCModules_PROD_v0 ignored through users request!
Metadata
Value
Component type
Operator
QFP, FMM
Date
2025-04-23T18:59:38.238+00:00
Program
ASIC_X_PPB.SRC
Field
Weight/Volume
Assummed density of glue
1.077
Total volume of ASIC glue [uL]
41.326
Volume per glue dot [nL]
794.726
Weight of glue under ASICs [mg]
44.500
Weights of bare hybrid [g]
3.196
Weights of stuffed hybrid [g]
3.240
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 379.089000 +/- 4.167000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : -14.730125 +/- 13.671379 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 393.819125
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 93.819125 +/- 15.141681 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 394.819125 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 373.783750 +/- 2.805500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : -8.283889 +/- 7.767333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 382.067639
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 82.067639 +/- 9.654134 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 383.067639 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 370.228000 +/- 2.936250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : -19.147444 +/- 6.371667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 389.375444
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 89.375444 +/- 8.615086 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 390.375444 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 365.329500 +/- 3.838000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : -17.076889 +/- 6.798333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 382.406389
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 82.406389 +/- 9.270792 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 383.406389 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 364.605250 +/- 3.743750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : -7.157111 +/- 7.540500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 371.762361
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 71.762361 +/- 9.791568 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 372.762361 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 363.726250 +/- 3.439750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : -11.433444 +/- 7.637167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 375.159694
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 75.159694 +/- 9.754906 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 376.159694 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 364.925000 +/- 2.636750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : -8.118333 +/- 9.224333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 373.043333
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 73.043333 +/- 10.818539 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 374.043333 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 365.351500 +/- 2.849750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : -2.600556 +/- 10.505000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 367.952056
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 67.952056 +/- 11.978151 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 368.952056 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 368.249250 +/- 3.731250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 3.443111 +/- 9.437333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 364.806139
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 64.806139 +/- 11.313067 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 365.806139 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 373.318250 +/- 3.850750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 18.341750 +/- 8.088064 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 354.976500
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 54.976500 +/- 10.258901 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 355.976500 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 385.370500 +/- 0.643250 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 15.222625 +/- 3.284688 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 370.147875
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 70.147875 +/- 6.016888 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 371.147875 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 997.161750, chip thickness 300.000000 and glue 93.819125, giving hybrid 603.342625 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 992.548930, chip thickness 300.000000 and glue 82.067639, giving hybrid 610.481291 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 989.892238, chip thickness 300.000000 and glue 89.375444, giving hybrid 600.516793 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 985.590034, chip thickness 300.000000 and glue 82.406389, giving hybrid 603.183645 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 986.043248, chip thickness 300.000000 and glue 71.762361, giving hybrid 614.280887 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 986.026690, chip thickness 300.000000 and glue 75.159694, giving hybrid 610.866995 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 986.562574, chip thickness 300.000000 and glue 73.043333, giving hybrid 613.519241 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 984.729640, chip thickness 300.000000 and glue 67.952056, giving hybrid 616.777584 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 985.163518, chip thickness 300.000000 and glue 64.806139, giving hybrid 620.357379 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 988.988096, chip thickness 300.000000 and glue 54.976500, giving hybrid 634.011596 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 995.466500, chip thickness 300.000000 and glue 70.147875, giving hybrid 625.318625 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H4/2//Data__GPC2337_X_016_A_H4.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H4/2//Results__GPC2337_X_016_A_H4.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H4/2//Data__GPC2337_X_016_A_H4.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H4/2//Results__GPC2337_X_016_A_H4.txt
IService::log INFO Logging status 0111 for component GPC2337_X_016_A_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_016_A_H4/MetrologyHybrid_PROD_X_v2_thick_interposer-2/
IService::install INFO File already installed: warningLog.txt...
IService::install INFO File already installed: errorLog.txt...
IService::install INFO File already installed: infoLog.txt...
IService::install INFO File already installed: Summary.pdf...
IService::install INFO File already installed: TotalStackUp.pdf...
IService::install INFO File already installed: HybridThickness.pdf...
IService::install INFO File already installed: Positions.pdf...
IService::install INFO File already installed: Tilt.pdf...
IService::install INFO File already installed: Data__GPC2337_X_016_A_H4.txt...
IService::install INFO File already installed: Results__GPC2337_X_016_A_H4.txt...
IService::install INFO File already installed: Results.json...
IService::install INFO File already installed: DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO File already installed: GPC2337_X_016_A_H4.root...
IService::install INFO File already installed: status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H5-1.config
IService::next INFO Scheduling GPC2337-X-016-A2-6.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H5/1/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0005518
✘ Component is at RAL. Prohibiting upload!
✘ Component fails stage checks. Current stage is ON_CORE but requires one of { "ASIC_ATTACHMENT" }. Prohibiting upload!
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 401.117500 +/- 6.183500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 8.364750 +/- 11.678576 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 392.752750
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 92.752750 +/- 14.128864 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 393.752750 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 401.864250 +/- 2.906750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 17.678667 +/- 11.218167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 384.185583
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 84.185583 +/- 12.621270 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 385.185583 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 399.670500 +/- 2.549500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 8.149889 +/- 9.633167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 391.520611
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 91.520611 +/- 11.148895 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 392.520611 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 396.880250 +/- 2.822750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 14.161333 +/- 8.219833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 382.718917
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 82.718917 +/- 10.026643 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 383.718917 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 395.769500 +/- 4.081000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 12.253111 +/- 5.639667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 383.516389
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 83.516389 +/- 8.570904 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 384.516389 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 394.764250 +/- 3.739250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 0.269444 +/- 4.083000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 394.494806
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 94.494806 +/- 7.460086 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 395.494806 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 395.757250 +/- 3.031500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 7.355778 +/- 5.869000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 388.401472
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 88.401472 +/- 8.284634 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 389.401472 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 397.022500 +/- 3.251250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 10.734000 +/- 8.657500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 386.288500
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 86.288500 +/- 10.512989 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 387.288500 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 400.539750 +/- 4.074000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 7.853556 +/- 8.778500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 392.686194
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 92.686194 +/- 10.893096 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 393.686194 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 405.849250 +/- 3.888250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 10.291625 +/- 10.411794 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 395.557625
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 95.557625 +/- 12.187040 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 396.557625 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 420.505000 +/- 0.977000 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 15.967125 +/- 2.218194 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 404.537875
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 104.537875 +/- 5.556520 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 405.537875 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 993.055750, chip thickness 300.000000 and glue 92.752750, giving hybrid 600.303000 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 991.921849, chip thickness 300.000000 and glue 84.185583, giving hybrid 607.736266 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 989.485320, chip thickness 300.000000 and glue 91.520611, giving hybrid 597.964709 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 986.121138, chip thickness 300.000000 and glue 82.718917, giving hybrid 603.402222 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 985.047614, chip thickness 300.000000 and glue 83.516389, giving hybrid 601.531225 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 983.741282, chip thickness 300.000000 and glue 94.494806, giving hybrid 589.246477 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 982.905089, chip thickness 300.000000 and glue 88.401472, giving hybrid 594.503617 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 980.735634, chip thickness 300.000000 and glue 86.288500, giving hybrid 594.447134 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 980.620028, chip thickness 300.000000 and glue 92.686194, giving hybrid 587.933834 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 983.547050, chip thickness 300.000000 and glue 95.557625, giving hybrid 587.989425 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 989.796750, chip thickness 300.000000 and glue 104.537875, giving hybrid 585.258875 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H4/1//Data__GPC2337_X_016_A_H4.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H4/1//Results__GPC2337_X_016_A_H4.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H4/1//Data__GPC2337_X_016_A_H4.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H4/1//Results__GPC2337_X_016_A_H4.txt
IService::log INFO Logging status 1111 for component GPC2337_X_016_A_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_016_A_H4/MetrologyHybrid_PROD_X_v2_thick_interposer-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2337_X_016_A_H4.txt...
IService::install INFO Installed Results__GPC2337_X_016_A_H4.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2337_X_016_A_H4.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H0-1.config
IService::next INFO Scheduling GPC2324-X-016-A3-4-5-6_2337-X-016-A0-1.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_016_A_H0/1/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0005518
Measurement::addPoint ERROR Unknown type ?! Ignoring!
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Wirebonding for GPC2337_X_016_A_H4
Wirebonding summaries will be given below
WireBondSvc::run INFO Loading group FAILED_ASIC_BACKEND
WireBondSvc::run INFO Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run INFO Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run INFO Loading group REPAIRED_HYBRID_TO_PANEL
IService::UPLOADDB INFO Working on test code WIRE_BONDING
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2337_X_016_A_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_016_A_H4/HybridBonding_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2337_X_016_A_H4.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//HybridBonding_v1//GPC2337_X_016_A_H5-1.config
IService::next INFO Scheduling HybridBonding_GPC2337_X_016_A_H5-1.json file to run...
IService::next INFO Writing results to /home/data/output//HybridBonding_v1//GPC2337_X_016_A_H5/1/
Metadata
Value
Date
2025-04-30T22:49:12.013+00:00
Operator
QFP
Bonder
hk2
Version
v1
Bond number
Type
Comment
Electrical results
Electrical summaries will be given below
ElectricalSvc::getListOfFilesFromDir INFO Scanning for test files GPC2337_X_016_A_H4/20USBHX2002544
ElectricalSvc::getListOfJsonFilesFromDir INFO Scanning for test files GPC2337_X_016_A_H4/20USBHX2002544
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2002544_20250505_8_PEDESTAL_TRIM_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2002544_20250505_8_STROBE_DELAY_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2002544_20250505_8_3PG_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2002544_20250505_8_RESPONSE_CURVE_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2002544_20250505_8_NO_BURNIN.json
ElectricalSvc::read INFO Found 0 results files...
ElectricalSvc::load_asic_db INFO Reading ASIC database file /home/data/upload//BurnInHybrids_PROD_v2//GPC2337_X_016_A_H4_GAIN_TEST.json
IService::UPLOADDB INFO Working on test code PEDESTAL_TRIM_BURNIN
IService::UPLOADDB INFO Working on test code STROBE_DELAY_BURNIN
IService::UPLOADDB INFO Working on test code RESPONSE_CURVE_BURNIN
IService::UPLOADDB INFO Working on test code NO_BURNIN
IService::log INFO Logging status 0111 for component GPC2337_X_016_A_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_016_A_H4/BurnInHybrids_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_PEDESTAL_TRIM_BURNIN_SN20USBHX2002544_20250505_8_PEDESTAL_TRIM_BURNIN.json...
IService::install INFO Installed DB_READY_STROBE_DELAY_BURNIN_SN20USBHX2002544_20250505_8_STROBE_DELAY_BURNIN.json...
IService::install INFO Installed DB_READY_RESPONSE_CURVE_BURNIN_SN20USBHX2002544_20250505_8_3PG_BURNIN.json...
IService::install INFO Installed DB_READY_RESPONSE_CURVE_BURNIN_SN20USBHX2002544_20250505_8_RESPONSE_CURVE_BURNIN.json...
IService::install INFO Installed DB_READY_NO_BURNIN_SN20USBHX2002544_20250505_8_NO_BURNIN.json...
IService::install INFO Installed GPC2337_X_016_A_H4.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//BurnInHybrids_PROD_v2//GPC2337_X_016_A_H6-1.config
IService::next INFO Scheduling Panel_30_May5 file to run...
IService::next INFO Writing results to /home/data/output//BurnInHybrids_PROD_v2//GPC2337_X_016_A_H6/1/
ElectricalSvc::load_asic_db WARNING Could not find database ASIC GAIN_TEST results for GPC2337_X_016_A_H4
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0005518
Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.
