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Basic Information for GPC2337_X_023_B_H6
Brief description of DB components associated to this Hybrid Assembly and associated tests
Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2337_X_023_B_H6
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_023_B_H6/GlueWeightHybridASIC_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed 20USBHX2003109_image.jpg...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2337_X_023_B_H6.root...
IService::install INFO Installed status.json...
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_LS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_SS_PPA ignored through users request!
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TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_interposer ignored through users request!
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TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin ignored through users request!
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Metadata
Value
Component type
Operator
KA
Date
2025-07-16T22:35:41.122+00:00
Program
ASIC-X.SRC
Field
Weight/Volume
Assummed density of glue
1.077
Total volume of ASIC glue [uL]
39.097
Volume per glue dot [nL]
751.864
Weight of glue under ASICs [mg]
42.100
Weights of bare hybrid [g]
3.205
Weights of stuffed hybrid [g]
3.248
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 433.042000 +/- 2.602000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 39.176625 +/- 8.403787 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 393.865375
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 93.865375 +/- 10.118994 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 394.865375 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 423.761250 +/- 1.666250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 47.734667 +/- 7.424833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 376.026583
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 76.026583 +/- 9.105193 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 377.026583 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 417.027000 +/- 2.226000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 40.113667 +/- 9.874500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 376.913333
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 76.913333 +/- 11.289855 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 377.913333 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 410.266750 +/- 2.528250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 28.892778 +/- 9.326167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 381.373972
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 81.373972 +/- 10.879772 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 382.373972 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 406.790750 +/- 2.503500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 39.740111 +/- 6.646667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 367.050639
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 67.050639 +/- 8.685948 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 368.050639 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 402.635250 +/- 2.208750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 33.169333 +/- 7.845667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 369.465917
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 69.465917 +/- 9.562064 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 370.465917 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 400.277500 +/- 1.596500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 31.707889 +/- 10.005000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 368.569611
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 68.569611 +/- 11.298178 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 369.569611 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 398.193750 +/- 1.859250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 40.239000 +/- 9.854833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 357.954750
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 57.954750 +/- 11.206005 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 358.954750 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 396.714000 +/- 1.571750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 29.948889 +/- 11.202667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 366.765111
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 66.765111 +/- 12.368110 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 367.765111 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 398.973750 +/- 1.580250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 28.314250 +/- 12.355100 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 370.659500
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 70.659500 +/- 13.421836 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 371.659500 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 402.349500 +/- 1.208500 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 30.635875 +/- 9.113192 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 371.713625
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 71.713625 +/- 10.464738 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 372.713625 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 1008.730250, chip thickness 300.000000 and glue 93.865375, giving hybrid 614.864875 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 1001.978045, chip thickness 300.000000 and glue 76.026583, giving hybrid 625.951462 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 997.474427, chip thickness 300.000000 and glue 76.913333, giving hybrid 620.561094 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 992.651912, chip thickness 300.000000 and glue 81.373972, giving hybrid 611.277940 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 991.713106, chip thickness 300.000000 and glue 67.050639, giving hybrid 624.662467 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 989.786566, chip thickness 300.000000 and glue 69.465917, giving hybrid 620.320649 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 988.092752, chip thickness 300.000000 and glue 68.569611, giving hybrid 619.523140 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 985.085216, chip thickness 300.000000 and glue 57.954750, giving hybrid 627.130466 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 982.458869, chip thickness 300.000000 and glue 66.765111, giving hybrid 615.693758 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 984.845875, chip thickness 300.000000 and glue 70.659500, giving hybrid 614.186375 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 990.008500, chip thickness 300.000000 and glue 71.713625, giving hybrid 618.294875 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_023_B_H6/1//Data__GPC2337_X_023_B_H6.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_023_B_H6/1//Results__GPC2337_X_023_B_H6.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_023_B_H6/1//Data__GPC2337_X_023_B_H6.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_thick_interposer//GPC2337_X_023_B_H6/1//Results__GPC2337_X_023_B_H6.txt
IService::log INFO Logging status 0111 for component GPC2337_X_023_B_H6
IService::install INFO Installing output directory to /home/data/modules/GPC2337_X_023_B_H6/MetrologyHybrid_PROD_X_v2_thick_interposer-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2337_X_023_B_H6.txt...
IService::install INFO Installed Results__GPC2337_X_023_B_H6.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2337_X_023_B_H6.root...
IService::install INFO Installed status.json...
TopControl::monitor INFO Service with algoirthm name HybridToSensorMetrology_v2a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPA_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_v1 ignored through users request!
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TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1 ignored through users request!
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TopControl::monitor INFO Service with algoirthm name TCModules_PROD_v0 ignored through users request!
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0005674
MetrologySvc::PassFail WARNING Chip position (x,y) = (-98.063000,-333.585000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Chip position (x,y) = (-98.455000,-234.752000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 2 objects outside tolerence!!
MetrologySvc::PassFail WARNING Chip position (x,y) = (-98.063000,-333.585000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Chip position (x,y) = (-98.455000,-234.752000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 2 objects outside tolerence!!
MetrologySvc::PassFail WARNING Chip position (x,y) = (-98.063000,-333.585000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Chip position (x,y) = (-98.455000,-234.752000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 2 objects outside tolerence!!
MetrologySvc::PassFail WARNING Chip position (x,y) = (-318.892000,251.621000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 1 objects outside tolerence!!
MetrologySvc::PassFail WARNING Chip position (x,y) = (-318.892000,251.621000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 1 objects outside tolerence!!
MetrologySvc::PassFail WARNING Chip position (x,y) = (-318.892000,251.621000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 1 objects outside tolerence!!
MetrologySvc::PassFail WARNING Chip position (x,y) = (210.749000,0.979000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Chip position (x,y) = (209.255000,154.742000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 2 objects outside tolerence!!
MetrologySvc::PassFail WARNING Chip position (x,y) = (210.749000,0.979000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Chip position (x,y) = (209.255000,154.742000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 2 objects outside tolerence!!
MetrologySvc::PassFail WARNING Chip position (x,y) = (210.749000,0.979000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Chip position (x,y) = (209.255000,154.742000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 2 objects outside tolerence!!
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
