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Basic Information for GPC2539_X_025_C_H2
Brief description of DB components associated to this Hybrid Assembly and associated tests
Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2539_X_025_C_H2
IService::install INFO Installing output directory to /home/data/modules/GPC2539_X_025_C_H2/GlueWeightHybridASIC_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed 20USBHX2005543_image.jpg...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2539_X_025_C_H2.root...
IService::install INFO Installed status.json...
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_LS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_SS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPullTest ignored through users request!
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TopControl::monitor INFO Service with algoirthm name HybridFlexArray_PullTest_v1 ignored through users request!
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TopControl::monitor INFO Service with algoirthm name HCC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorBondingQC_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HVTabSheet_SheerTest_Before_PPB_v1 ignored through users request!
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TopControl::monitor INFO Service with algoirthm name HybridMetrology ignored through users request!
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TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_v10 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_v10-beta ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_Y_v0_thin ignored through users request!
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TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridToSensorMetrology_v2a ignored through users request!
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TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_interposer ignored through users request!
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TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleLS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleSS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PROD_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalModules_PPA_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name TCModules_PROD_v0 ignored through users request!
Metadata
Value
Component type
Operator
FMM, AS
Date
2026-03-31T18:43:17.029+00:00
Program
ASIC_X_PPB.src
Field
Weight/Volume
Assummed density of glue
1.077
Total volume of ASIC glue [uL]
41.326
Volume per glue dot [nL]
794.726
Weight of glue under ASICs [mg]
44.500
Weights of bare hybrid [g]
2.389
Weights of stuffed hybrid [g]
2.434
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 479.841250 +/- 7.929000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 83.707375 +/- 9.305702 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 396.133875
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 96.133875 +/- 13.208525 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 397.133875 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 480.579500 +/- 0.953750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 76.941333 +/- 7.816833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 403.638167
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 103.638167 +/- 9.328050 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 404.638167 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 477.070250 +/- 1.778750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 71.792444 +/- 7.662500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 405.277806
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 105.277806 +/- 9.320829 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 406.277806 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 472.900000 +/- 1.983750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 75.765778 +/- 7.215333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 397.134222
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 97.134222 +/- 8.999794 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 398.134222 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 471.086000 +/- 1.844000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 66.506000 +/- 6.582667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 404.580000
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 104.580000 +/- 8.469465 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 405.580000 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 469.297500 +/- 1.621250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 64.997556 +/- 7.105833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 404.299944
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 104.299944 +/- 8.838627 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 405.299944 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 469.176750 +/- 1.298250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 67.629556 +/- 10.917500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 401.547194
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 101.547194 +/- 12.077966 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 402.547194 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 469.375000 +/- 2.031750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 60.979889 +/- 9.992667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 408.395111
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 108.395111 +/- 11.356998 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 409.395111 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 471.862750 +/- 3.187750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 67.331111 +/- 11.224333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 404.531639
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 104.531639 +/- 12.694385 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 405.531639 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 476.079500 +/- 1.674250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 66.388125 +/- 12.242316 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 409.691375
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 109.691375 +/- 13.329570 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 410.691375 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 476.369750 +/- 0.783250 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 63.147125 +/- 6.674911 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 413.222625
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 113.222625 +/- 8.376629 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 414.222625 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 942.778500, chip thickness 300.000000 and glue 96.133875, giving hybrid 546.644625 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 937.617326, chip thickness 300.000000 and glue 103.638167, giving hybrid 533.979159 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 935.317102, chip thickness 300.000000 and glue 105.277806, giving hybrid 530.039296 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 932.048123, chip thickness 300.000000 and glue 97.134222, giving hybrid 534.913900 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 931.738867, chip thickness 300.000000 and glue 104.580000, giving hybrid 527.158867 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 931.121493, chip thickness 300.000000 and glue 104.299944, giving hybrid 526.821548 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 930.644608, chip thickness 300.000000 and glue 101.547194, giving hybrid 529.097413 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 928.879332, chip thickness 300.000000 and glue 108.395111, giving hybrid 520.484221 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 929.200052, chip thickness 300.000000 and glue 104.531639, giving hybrid 524.668413 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 932.511604, chip thickness 300.000000 and glue 109.691375, giving hybrid 522.820229 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 933.195750, chip thickness 300.000000 and glue 113.222625, giving hybrid 519.973125 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2539_X_025_C_H2/1//Data__GPC2539_X_025_C_H2.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2539_X_025_C_H2/1//Results__GPC2539_X_025_C_H2.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2539_X_025_C_H2/1//Data__GPC2539_X_025_C_H2.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2539_X_025_C_H2/1//Results__GPC2539_X_025_C_H2.txt
IService::log INFO Logging status 0111 for component GPC2539_X_025_C_H2
IService::install INFO Installing output directory to /home/data/modules/GPC2539_X_025_C_H2/MetrologyHybrid_PROD_X_v2_interposer-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2539_X_025_C_H2.txt...
IService::install INFO Installed Results__GPC2539_X_025_C_H2.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2539_X_025_C_H2.root...
IService::install INFO Installed status.json...
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridToSensorMetrology_v2a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPA_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_wuerth_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleLS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleSS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PROD_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalModules_PPA_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name TCModules_PROD_v0 ignored through users request!
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0009966
MetrologySvc::PassFail WARNING Chip position (x,y) = (-206.475000,198.158000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 1 objects outside tolerence!!
MetrologySvc::PassFail WARNING Chip position (x,y) = (-206.475000,198.158000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 1 objects outside tolerence!!
MetrologySvc::PassFail WARNING Chip position (x,y) = (-206.475000,198.158000) is outside tolerance of [100,300] um
MetrologySvc::PassFail WARNING Identified a total of 1 objects outside tolerence!!
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 476.704500 +/- 8.709000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 81.905125 +/- 9.783706 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 394.799375
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 94.799375 +/- 14.020256 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 395.799375 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 477.400750 +/- 1.955750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 74.485889 +/- 8.430833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 402.914861
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 102.914861 +/- 9.995194 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 403.914861 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 473.888250 +/- 2.728250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 68.500000 +/- 7.364833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 405.388250
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 105.388250 +/- 9.310431 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 406.388250 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 469.720000 +/- 2.800750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 73.636444 +/- 7.615833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 396.083556
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 96.083556 +/- 9.531271 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 397.083556 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 468.291000 +/- 2.702250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 63.887222 +/- 6.889167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 404.403778
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 104.403778 +/- 8.931001 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 405.403778 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 465.883000 +/- 2.478250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 62.654111 +/- 7.328833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 403.228889
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 103.228889 +/- 9.211597 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 404.228889 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 465.740750 +/- 1.946500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 65.079778 +/- 11.467667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 400.660972
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 100.660972 +/- 12.660815 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 401.660972 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 466.161500 +/- 2.547750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 58.325778 +/- 10.382167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 407.835722
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 107.835722 +/- 11.801712 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 408.835722 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 469.109250 +/- 3.962250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 64.609556 +/- 11.607667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 404.499694
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 104.499694 +/- 13.245277 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 405.499694 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 473.559500 +/- 2.764000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 65.201750 +/- 12.437301 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 408.357750
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 108.357750 +/- 13.686715 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 409.357750 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 481.204750 +/- 1.187750 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 66.938250 +/- 6.221125 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 414.266500
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 114.266500 +/- 8.069272 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 415.266500 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 947.134000, chip thickness 300.000000 and glue 94.799375, giving hybrid 552.334625 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 940.540875, chip thickness 300.000000 and glue 102.914861, giving hybrid 537.626014 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 937.657980, chip thickness 300.000000 and glue 105.388250, giving hybrid 532.269730 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 933.814164, chip thickness 300.000000 and glue 96.083556, giving hybrid 537.730609 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 933.310408, chip thickness 300.000000 and glue 104.403778, giving hybrid 528.906630 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 931.490789, chip thickness 300.000000 and glue 103.228889, giving hybrid 528.261901 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 930.414898, chip thickness 300.000000 and glue 100.660972, giving hybrid 529.753926 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 928.293729, chip thickness 300.000000 and glue 107.835722, giving hybrid 520.458007 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 928.491868, chip thickness 300.000000 and glue 104.499694, giving hybrid 523.992174 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 931.453572, chip thickness 300.000000 and glue 108.357750, giving hybrid 523.095822 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 934.947000, chip thickness 300.000000 and glue 114.266500, giving hybrid 520.680500 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2539_X_025_C_H2/2//Data__GPC2539_X_025_C_H2.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2539_X_025_C_H2/2//Results__GPC2539_X_025_C_H2.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2539_X_025_C_H2/2//Data__GPC2539_X_025_C_H2.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2539_X_025_C_H2/2//Results__GPC2539_X_025_C_H2.txt
IService::log INFO Logging status 0111 for component GPC2539_X_025_C_H2
IService::install INFO Installing output directory to /home/data/modules/GPC2539_X_025_C_H2/MetrologyHybrid_PROD_X_v2_interposer-2/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2539_X_025_C_H2.txt...
IService::install INFO Installed Results__GPC2539_X_025_C_H2.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2539_X_025_C_H2.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_interposer//GPC2539_X_025_C_H3-1.config
IService::next INFO Scheduling GPC2539-013-A6_2539-025-C2-6.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2539_X_025_C_H3/1/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0009966
Measurement::addPoint ERROR Unknown type ?! Ignoring!
✔ Component is at UCSC. OK to upload
✘ Component fails stage checks. Current stage is ON_MODULE but requires one of { "ASIC_ATTACHMENT" }. Prohibiting upload!
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Wirebonding for GPC2539_X_025_C_H2
Wirebonding summaries will be given below
WireBondSvc::run INFO Loading group FAILED_ASIC_BACKEND
WireBondSvc::run INFO Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run INFO Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run INFO Loading group REPAIRED_HYBRID_TO_PANEL
IService::UPLOADDB INFO Working on test code WIRE_BONDING
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2539_X_025_C_H2
IService::install INFO Installing output directory to /home/data/modules/GPC2539_X_025_C_H2/HybridBonding_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2539_X_025_C_H2.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//HybridBonding_v1//GPC2539_X_025_C_H3-1.config
IService::next INFO Scheduling HybridBonding_GPC2539_X_025_C_H3-1.json file to run...
IService::next INFO Writing results to /home/data/output//HybridBonding_v1//GPC2539_X_025_C_H3/1/
Metadata
Value
Date
2026-04-13T19:15:50.257+00:00
Operator
LM
Bonder
hk2
Version
v1
Bond number
Type
Comment
Electrical results
Electrical summaries will be given below
ElectricalSvc::getListOfFilesFromDir INFO Scanning for test files GPC2539_X_025_C_H2/20USBHX2005543
ElectricalSvc::getListOfJsonFilesFromDir INFO Scanning for test files GPC2539_X_025_C_H2/20USBHX2005543
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005543_20260422_4_NO_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005543_20260422_4_STROBE_DELAY_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005543_20260422_4_3PG_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005543_20260422_4_RESPONSE_CURVE_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005543_20260422_4_PEDESTAL_TRIM_BURNIN.json
ElectricalSvc::read INFO Found 0 results files...
ElectricalSvc::load_asic_db INFO Reading ASIC database file /home/data/upload//BurnInHybrids_PROD_v2//GPC2539_X_025_C_H2_GAIN_TEST.json
ElectricalSvc::PassFail INFO Reading PassFail status directly from uploaded files
IService::UPLOADDB INFO Working on test code PEDESTAL_TRIM_BURNIN
IService::UPLOADDB INFO Working on test code STROBE_DELAY_BURNIN
IService::UPLOADDB INFO Working on test code RESPONSE_CURVE_BURNIN
IService::UPLOADDB INFO Working on test code NO_BURNIN
IService::log INFO Logging status 0111 for component GPC2539_X_025_C_H2
IService::install INFO Installing output directory to /home/data/modules/GPC2539_X_025_C_H2/BurnInHybrids_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_PEDESTAL_TRIM_BURNIN_SN20USBHX2005543_20260422_4_PEDESTAL_TRIM_BURNIN.json...
IService::install INFO Installed DB_READY_STROBE_DELAY_BURNIN_SN20USBHX2005543_20260422_4_STROBE_DELAY_BURNIN.json...
IService::install INFO Installed DB_READY_RESPONSE_CURVE_BURNIN_SN20USBHX2005543_20260422_4_3PG_BURNIN.json...
IService::install INFO Installed DB_READY_RESPONSE_CURVE_BURNIN_SN20USBHX2005543_20260422_4_RESPONSE_CURVE_BURNIN.json...
IService::install INFO Installed DB_READY_NO_BURNIN_SN20USBHX2005543_20260422_4_NO_BURNIN.json...
IService::install INFO Installed GPC2539_X_025_C_H2.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//BurnInHybrids_PROD_v2//GPC2539_X_025_C_H3-1.config
IService::next INFO Scheduling Burnin_Panel_45_53_66_67_Apr22_2026 file to run...
IService::next INFO Writing results to /home/data/output//BurnInHybrids_PROD_v2//GPC2539_X_025_C_H3/1/
ElectricalSvc::load_asic_db WARNING Could not find database ASIC GAIN_TEST results for GPC2539_X_025_C_H2
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0009966
Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.
