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Basic Information for GPC2552_X_025_A_H4
Brief description of DB components associated to this Hybrid Assembly and associated tests
Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code ASIC_GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for ASIC_GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2552_X_025_A_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2552_X_025_A_H4/GlueWeightHybridASIC_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed 20USBHX2005983_image.jpg...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2552_X_025_A_H4.root...
IService::install INFO Installed status.json...
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_LS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name GlueWeightModule_SS_PPA ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleBonding_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPullTest ignored through users request!
TopControl::monitor INFO Service with algoirthm name PullTestCicorelCard ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridFlexArray_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name Powerboards_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ABC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ABC_Wafer_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HCC_PullTest_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorBondingQC_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HVTabSheet_SheerTest_Before_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HVTabSheet_SheerTest_After_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name PhotoUpload ignored through users request!
TopControl::monitor INFO Service with algoirthm name PictureModule ignored through users request!
TopControl::monitor INFO Service with algoirthm name GeneralPictures ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_PreTabIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_PostTabIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_Module_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SensorIV_AMACIV_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name SixWayJig_Y_slots ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPanelMetrology ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridPanelMetrology_v7 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridMetrology_Y_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_v10 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_v10-beta ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_Y_v0_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_Y_v0_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyHybrid_PROD_X_v2_thick_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name HybridToSensorMetrology_v2a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_v8a ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPA_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_SS_wuerth_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PPB_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_LS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin ignored through users request!
TopControl::monitor INFO Service with algoirthm name MetrologyModules_PROD_SS_v1_thin_interposer ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleLS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ModuleSS_Bow_PPA_v0 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PPB_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name BurnInHybrids_PROD_v2 ignored through users request!
TopControl::monitor INFO Service with algoirthm name ElectricalModules_PPA_v1 ignored through users request!
TopControl::monitor INFO Service with algoirthm name TCModules_PROD_v0 ignored through users request!
Metadata
Value
Component type
Operator
AS, LM
Date
2026-05-01T21:49:51.549+00:00
Program
ASIC_X_PPB.src
Field
Weight/Volume
Assummed density of glue
1.077
Total volume of ASIC glue [uL]
40.676
Volume per glue dot [nL]
782.224
Weight of glue under ASICs [mg]
43.800
Weights of bare hybrid [g]
2.218
Weights of stuffed hybrid [g]
2.262
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 455.671250 +/- 4.393500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 36.296250 +/- 10.369721 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 419.375000
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 119.375000 +/- 12.322092 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 420.375000 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 455.470250 +/- 0.682750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 44.905222 +/- 6.037500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 410.565028
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 110.565028 +/- 7.868771 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 411.565028 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 446.765250 +/- 1.448000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 36.361889 +/- 7.959000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 410.403361
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 110.403361 +/- 9.510120 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 411.403361 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 442.180000 +/- 1.710500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 38.165111 +/- 6.498167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 404.014889
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 104.014889 +/- 8.375678 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 405.014889 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 449.732750 +/- 3.054250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 46.765556 +/- 5.873167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 402.967194
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 102.967194 +/- 8.295935 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 403.967194 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 447.958500 +/- 1.625000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 36.614667 +/- 7.552833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 411.343833
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 111.343833 +/- 9.202495 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 412.343833 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 447.653250 +/- 2.844750 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 37.744778 +/- 9.580333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 409.908472
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 109.908472 +/- 11.174766 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 410.908472 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 441.306250 +/- 1.189500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 41.301000 +/- 7.914500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 400.005250
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 100.005250 +/- 9.436854 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 401.005250 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 443.248750 +/- 2.127250 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 35.710778 +/- 5.800667 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 407.537972
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 107.537972 +/- 7.948140 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 408.537972 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 447.113000 +/- 1.737500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 40.325375 +/- 7.867093 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 406.787625
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 106.787625 +/- 9.482092 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 407.787625 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 444.381750 +/- 1.535500 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 33.986375 +/- 5.183800 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 410.395375
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 110.395375 +/- 7.364071 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 411.395375 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 942.589000, chip thickness 300.000000 and glue 119.375000, giving hybrid 523.214000 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 938.831451, chip thickness 300.000000 and glue 110.565028, giving hybrid 528.266424 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 931.813672, chip thickness 300.000000 and glue 110.403361, giving hybrid 521.410311 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 928.615571, chip thickness 300.000000 and glue 104.014889, giving hybrid 524.600682 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 938.170043, chip thickness 300.000000 and glue 102.967194, giving hybrid 535.202849 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 938.065517, chip thickness 300.000000 and glue 111.343833, giving hybrid 526.721683 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 937.951717, chip thickness 300.000000 and glue 109.908472, giving hybrid 528.043245 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 928.487817, chip thickness 300.000000 and glue 100.005250, giving hybrid 528.482567 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 930.325755, chip thickness 300.000000 and glue 107.537972, giving hybrid 522.787783 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 933.782073, chip thickness 300.000000 and glue 106.787625, giving hybrid 526.994448 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 935.909250, chip thickness 300.000000 and glue 110.395375, giving hybrid 525.513875 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H4/1//Data__GPC2552_X_025_A_H4.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H4/1//Results__GPC2552_X_025_A_H4.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H4/1//Data__GPC2552_X_025_A_H4.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H4/1//Results__GPC2552_X_025_A_H4.txt
IService::log INFO Logging status 0111 for component GPC2552_X_025_A_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2552_X_025_A_H4/MetrologyHybrid_PROD_X_v2_interposer-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2552_X_025_A_H4.txt...
IService::install INFO Installed Results__GPC2552_X_025_A_H4.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2552_X_025_A_H4.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H5-1.config
IService::next INFO Scheduling GPC2552-025-A1-2-3-4-5-6.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H5/1/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0010731
Measurement::addPoint ERROR Unknown type ?! Ignoring!
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 452.281750 +/- 3.850000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_0] Height in z : 31.691625 +/- 10.424345 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 420.590125
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 120.590125 +/- 12.185625 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 421.590125 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 452.002750 +/- 0.644000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_1] Height in z : 40.844556 +/- 6.278167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 411.158194
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 111.158194 +/- 8.051715 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 412.158194 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 446.978500 +/- 1.306000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_2] Height in z : 33.188778 +/- 7.972333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 413.789722
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 113.789722 +/- 9.500723 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 414.789722 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 442.398250 +/- 1.582500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_3] Height in z : 34.955111 +/- 7.208333 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 407.443139
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 107.443139 +/- 8.914279 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 408.443139 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 441.633750 +/- 1.105000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_4] Height in z : 43.974222 +/- 5.832833 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 397.659528
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 97.659528 +/- 7.761634 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 398.659528 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 439.672500 +/- 0.766500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_5] Height in z : 34.525667 +/- 7.500000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 405.146833
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 105.146833 +/- 9.046409 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 406.146833 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 439.623000 +/- 0.733500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_6] Height in z : 36.004778 +/- 9.303500 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 403.618222
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 103.618222 +/- 10.587405 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 404.618222 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 440.096500 +/- 0.669000 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_7] Height in z : 40.053111 +/- 7.892167 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 400.043389
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 100.043389 +/- 9.366635 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 401.043389 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 442.349750 +/- 1.815500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_8] Height in z : 33.950667 +/- 5.601000 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 408.399083
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 108.399083 +/- 7.724457 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 409.399083 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 446.104500 +/- 1.805500 um
MetrologySvc::analyzeGlueHeights INFO ----> [ABC_X_9] Height in z : 39.367875 +/- 8.202085 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 406.736625
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 106.736625 +/- 9.774151 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 407.736625 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeGlueHeights INFO Printing associated surfaces...
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 442.438500 +/- 1.759750 um
MetrologySvc::analyzeGlueHeights INFO ----> [HCC_X_0] Height in z : 32.221000 +/- 5.267769 um
MetrologySvc::analyzeGlueHeights INFO ----> Difference in heights : 410.217500
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue assuming 300.000000 +/- 5.000000 extra material : 110.217500 +/- 7.473025 um
MetrologySvc::analyzeGlueHeights INFO ----> Thickeness of glue using derived value -1.000000 from hybrid measurements : 411.217500 um
MetrologySvc::analyzeGlueHeights INFO ---------------------------------------------------------------------------------
MetrologySvc::analyzeHybridThickness INFO Total stack up 941.297750, chip thickness 300.000000 and glue 120.590125, giving hybrid 520.707625 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 937.936741, chip thickness 300.000000 and glue 111.158194, giving hybrid 526.778546 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 934.599800, chip thickness 300.000000 and glue 113.789722, giving hybrid 520.810078 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 931.394244, chip thickness 300.000000 and glue 107.443139, giving hybrid 523.951105 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 932.610280, chip thickness 300.000000 and glue 97.659528, giving hybrid 534.950752 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 932.302988, chip thickness 300.000000 and glue 105.146833, giving hybrid 527.156154 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 932.362160, chip thickness 300.000000 and glue 103.618222, giving hybrid 528.743938 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 930.890592, chip thickness 300.000000 and glue 100.043389, giving hybrid 530.847203 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 931.909322, chip thickness 300.000000 and glue 108.399083, giving hybrid 523.510239 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 935.242360, chip thickness 300.000000 and glue 106.736625, giving hybrid 528.505735 thickness
MetrologySvc::analyzeHybridThickness INFO Total stack up 935.967250, chip thickness 300.000000 and glue 110.217500, giving hybrid 525.749750 thickness
IService::UPLOADDB INFO Working on test code ASIC_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H4/2//Data__GPC2552_X_025_A_H4.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H4/2//Results__GPC2552_X_025_A_H4.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H4/2//Data__GPC2552_X_025_A_H4.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H4/2//Results__GPC2552_X_025_A_H4.txt
IService::log INFO Logging status 0111 for component GPC2552_X_025_A_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2552_X_025_A_H4/MetrologyHybrid_PROD_X_v2_interposer-2/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed HybridThickness.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Tilt.pdf...
IService::install INFO Installed Data__GPC2552_X_025_A_H4.txt...
IService::install INFO Installed Results__GPC2552_X_025_A_H4.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_ASIC_METROLOGY.json...
IService::install INFO Installed GPC2552_X_025_A_H4.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H5-2.config
IService::next INFO Scheduling GPC2552-025-A1-2-3-4-5-6-v2.txt file to run...
IService::next INFO Writing results to /home/data/output//MetrologyHybrid_PROD_X_v2_interposer//GPC2552_X_025_A_H5/2/
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0010731
Measurement::addPoint ERROR Unknown type ?! Ignoring!
✔ Component is at UCSC. OK to upload
✘ Component fails stage checks. Current stage is ON_MODULE but requires one of { "ASIC_ATTACHMENT" }. Prohibiting upload!
The thickness of the glue \(t_{glue}\) is calculated as:
$$t_{glue} = \frac{1}{N_{c}}\sum_{c=1}^{N_{c}} z_{c} - \frac{1}{N_{b}}\sum_{b=1}^{N_{b}} z_{b} - t_{chip} $$
where \(t_{chip}\) is the thickness of the chip
\(z_{i}\) is the z-height measurement,
\(N_{i}\) is the number of measurements on a given surface,
and \(c\) and \(b\) run over measurements taken on the chip and base, respectively.
The assumed thickness of the chip is \(t_{chip} = 300\mu m\).
Uncertainties on the glue height measurement are estimated from the spread in z-height measurements on a given surface.
On a given surface, the height uncertainty \(\sigma_{i}\) is calculated as:
$$\sigma_{i} = \frac{\Delta z}{2\sqrt{N_{i}}}$$
where \(\Delta z = z_{max} - z_{min}\) and \(z_{max}\) and \(z_{min}\) are the maximum and minimum z-height measurements, respectively.
In addition, a conservative \(\sigma_{chip} = 10\mu m\) uncertainty on the chip thickeness is assumed.
The total uncertainty is calculated as:
$$\sigma_{glue} = \sqrt{ \sigma_{c}^2 + \sigma_{b}^2 + \sigma_{chip} }$$
The glue thickness measurements for each ASIC are shown in the figure and table below.
The thickness total stack up is measured from the top of the each chip to the jig,
and accounts for the combined thickness of hybrid flex, glue, and ABC/HCC chips in the case of hybrid.
The positions of the ASICs are measured on the 95x95 \(\mu m^2\) square pads on the opposite side of the sensor wire bonds.
These measured positions are compared against the technical drawns to calculated the relative ASIC position.
In some cases, the SmartScope incorrectly measures a different object than these square pads,
and using properties (such as the perimeter), the position is corrected.
The positions are shown in the figure below. If any corrections are applied, they are shown as transparent points.
The hybrid thickness is plotted below. It is calculated from the total stack up height minus the assembed chip thickness and measured glue thickness.
The tilt of a chip can be calculated in either the direction along the surface of a chip. We define
the x-direction to be any points whose difference is much larger along x, and similarly for y. The tilt in both cases is defined to be:
$$tilt = \frac{|\Delta z|}{\sqrt{\Delta x^{2} + \Delta y^{2}}} $$
Wirebonding for GPC2552_X_025_A_H4
Wirebonding summaries will be given below
WireBondSvc::run INFO Loading group FAILED_ASIC_BACKEND
WireBondSvc::run INFO Loading group FAILED_HYBRID_TO_PANEL
WireBondSvc::run INFO Loading group REPAIRED_ASIC_BACKEND
WireBondSvc::run INFO Loading group REPAIRED_HYBRID_TO_PANEL
IService::UPLOADDB INFO Working on test code WIRE_BONDING
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component GPC2552_X_025_A_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2552_X_025_A_H4/HybridBonding_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_WIRE_BONDING.json...
IService::install INFO Installed DB_READY_HYBRID_ASSEMBLY_VISUAL_INSPECTION.json...
IService::install INFO Installed GPC2552_X_025_A_H4.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//HybridBonding_v1//GPC2552_X_025_A_H6-1.config
IService::next INFO Scheduling HybridBonding_GPC2552_X_025_A_H6-1.json file to run...
IService::next INFO Writing results to /home/data/output//HybridBonding_v1//GPC2552_X_025_A_H6/1/
Metadata
Value
Date
2026-05-06T21:30:36.200+00:00
Operator
FMM, AS
Bonder
hk1
Version
v1
Bond number
Type
Comment
Electrical results
Electrical summaries will be given below
ElectricalSvc::getListOfFilesFromDir INFO Scanning for test files GPC2552_X_025_A_H4/20USBHX2005983
ElectricalSvc::getListOfJsonFilesFromDir INFO Scanning for test files GPC2552_X_025_A_H4/20USBHX2005983
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005983_20260506_4_powerCycleTest_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005983_20260506_4_RESPONSE_CURVE_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005983_20260506_4_3PG_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005983_20260506_4_STROBE_DELAY_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005983_20260506_4_NO_BURNIN.json
ElectricalSvc::getListOfJsonFilesFromDir INFO Loading json fle SN20USBHX2005983_20260506_4_PEDESTAL_TRIM_BURNIN.json
ElectricalSvc::read INFO Found 0 results files...
ElectricalSvc::load_asic_db INFO Reading ASIC database file /home/data/upload//BurnInHybrids_PROD_v2//GPC2552_X_025_A_H4_GAIN_TEST.json
ElectricalSvc::PassFail INFO Reading PassFail status directly from uploaded files
IService::UPLOADDB INFO Working on test code PEDESTAL_TRIM_BURNIN
IService::UPLOADDB INFO Working on test code STROBE_DELAY_BURNIN
IService::UPLOADDB INFO Working on test code RESPONSE_CURVE_BURNIN
IService::UPLOADDB INFO Working on test code NO_BURNIN
IService::log INFO Logging status 0111 for component GPC2552_X_025_A_H4
IService::install INFO Installing output directory to /home/data/modules/GPC2552_X_025_A_H4/BurnInHybrids_PROD_v2-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_PEDESTAL_TRIM_BURNIN_SN20USBHX2005983_20260506_4_PEDESTAL_TRIM_BURNIN.json...
IService::install INFO Installed DB_READY_STROBE_DELAY_BURNIN_SN20USBHX2005983_20260506_4_STROBE_DELAY_BURNIN.json...
IService::install INFO Installed DB_READY_RESPONSE_CURVE_BURNIN_SN20USBHX2005983_20260506_4_RESPONSE_CURVE_BURNIN.json...
IService::install INFO Installed DB_READY_RESPONSE_CURVE_BURNIN_SN20USBHX2005983_20260506_4_3PG_BURNIN.json...
IService::install INFO Installed DB_READY_NO_BURNIN_SN20USBHX2005983_20260506_4_NO_BURNIN.json...
IService::install INFO Installed GPC2552_X_025_A_H4.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//BurnInHybrids_PROD_v2//GPC2552_X_025_A_H6-1.config
IService::next INFO Scheduling Burnin_Panel_54_58_64_68_May6_2026 file to run...
IService::next INFO Writing results to /home/data/output//BurnInHybrids_PROD_v2//GPC2552_X_025_A_H6/1/
ElectricalSvc::load_asic_db WARNING Could not find database ASIC GAIN_TEST results for GPC2552_X_025_A_H4
MetaData::getLocalName WARNING Could not find a local name for identifier 20USBHN0010731
Figures of gain and noise, and correlations with wafer/hybrid level test results, if they exist.
