Shown below are results for the glue weight measurements
IService::UPLOADDB INFO Working on test code GLUE_WEIGHT
GlueWeightSvc::uploadDB INFO Formatting database test for GLUE_WEIGHT
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component SCIPP-PPB_SS-024
IService::install INFO Installing output directory to /home/data/modules/SCIPP-PPB_SS-024/GlueWeightModule_SS_PPA-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_COMMENTS.json...
IService::install INFO Installed DB_READY_MODULE_GLUE_WEIGHT.json...
IService::install INFO Installed DB_READY_MODULE_VISUAL_INSPECTION.json...
IService::install INFO Installed SCIPP-PPB_SS-024.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//GlueWeightModule_SS_PPA//SCIPP-PPB_SS-026.config
IService::next INFO Scheduling Data_SCIPP-PPB_SS-026.json file to run...
IService::next INFO Writing results to /home/data/output//GlueWeightModule_SS_PPA//SCIPP-PPB_SS-026/1/
✔ Component is at UCSC. OK to upload
✘ Component fails stage checks. Current stage is QA but requires one of { "GLUED" }. Prohibiting upload!
Copper shields glued to underside of hybrids and powerboard with 10-20um glue layer; targeting 20um glue layer between shields and sensor. Ground connection tail from the X-hybrid shield got under Y-hybrid, keeping it from touching the sensor. Removed Y-hybrid after 6 hours. Reglued Y-hybrid the next day, and then powerboard later that day. Final inspection looks good, no apparent issues.
Metadata
Value
Operator
FMM, KA
Date
2022-10-13T20:26:38.491+00:00
X-hybrid program
SS_Hybrids.src
Y-hybrid program
SS_Hybrids.src
Powerboard program
SS_PB_horseshoe.src
Gluing method
Stencil
Field
Weight/Volume
Weight bare sensor [g]
7.192
Weight of x-hybrid [g]
3.184
Weight of x-tabs [g]
0.203
Weight of y-hybrid [g]
3.136
Weight of y-tabs [g]
0.203
Weight of back-end wirebonds
0.000
Weights of powerboard [g]
2.334
Weight of stuffed module [g]
15.574
Weight of glue [mg]
133.600
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::PassFail_Module INFO Thickness group ABC_X
MetrologySvc::PassFail_Module INFO >>> Minimum allowed 40.000000
MetrologySvc::PassFail_Module INFO >>> Maximum allowed 170.000000
MetrologySvc::PassFail_Module INFO >>> Minimum with problems 40.000000
MetrologySvc::PassFail_Module INFO >>> Maximum with problems 70.000000
MetrologySvc::PassFail_Module INFO Including measurement ABC_X_0 point with z=104.276308 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_X_1 point with z=139.892474 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_X_2 point with z=140.442974 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_X_3 point with z=141.255141 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_X_4 point with z=136.754808 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_X_5 point with z=134.340641 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_X_6 point with z=135.771474 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_X_7 point with z=127.873808 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_X_8 point with z=127.091974 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_X_9 point with z=117.855974 for module glue height calculation
MetrologySvc::PassFail_Module INFO Average value 130.555558 is within allowed range!
MetrologySvc::PassFail_Module INFO Thickness group ABC_Y
MetrologySvc::PassFail_Module INFO >>> Minimum allowed 40.000000
MetrologySvc::PassFail_Module INFO >>> Maximum allowed 170.000000
MetrologySvc::PassFail_Module INFO >>> Minimum with problems 40.000000
MetrologySvc::PassFail_Module INFO >>> Maximum with problems 70.000000
MetrologySvc::PassFail_Module INFO Including measurement ABC_Y_0 point with z=126.033641 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_Y_1 point with z=144.249474 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_Y_2 point with z=145.594974 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_Y_3 point with z=147.760141 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_Y_4 point with z=142.384308 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_Y_5 point with z=129.476974 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_Y_6 point with z=117.467308 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_Y_7 point with z=119.385308 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_Y_8 point with z=127.659974 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement ABC_Y_9 point with z=97.503308 for module glue height calculation
MetrologySvc::PassFail_Module INFO Average value 129.751541 is within allowed range!
MetrologySvc::PassFail_Module INFO Thickness group PB
MetrologySvc::PassFail_Module INFO >>> Minimum allowed 40.000000
MetrologySvc::PassFail_Module INFO >>> Maximum allowed 170.000000
MetrologySvc::PassFail_Module INFO >>> Minimum with problems 40.000000
MetrologySvc::PassFail_Module INFO >>> Maximum with problems 70.000000
MetrologySvc::PassFail_Module INFO Including measurement PB_1 point with z=104.571141 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement PB_2 point with z=96.189974 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement PB_3 point with z=125.850474 for module glue height calculation
MetrologySvc::PassFail_Module INFO Including measurement PB_4 point with z=116.577808 for module glue height calculation
MetrologySvc::PassFail_Module INFO Average value 110.797349 is within allowed range!
IService::UPLOADDB INFO Working on test code MODULE_METROLOGY
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyModules_PPB_SS_v1//SCIPP-PPB_SS-024/1//Data__SCIPP-PPB_SS-024.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyModules_PPB_SS_v1//SCIPP-PPB_SS-024/1//Results__SCIPP-PPB_SS-024.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//MetrologyModules_PPB_SS_v1//SCIPP-PPB_SS-024/1//Data__SCIPP-PPB_SS-024.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//MetrologyModules_PPB_SS_v1//SCIPP-PPB_SS-024/1//Results__SCIPP-PPB_SS-024.txt
IService::log INFO Logging status 0111 for component SCIPP-PPB_SS-024
IService::install INFO Installing output directory to /home/data/modules/SCIPP-PPB_SS-024/MetrologyModules_PPB_SS_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed TotalStackUp.pdf...
IService::install INFO Installed Positions.pdf...
IService::install INFO Installed Data__SCIPP-PPB_SS-024.txt...
IService::install INFO Installed Results__SCIPP-PPB_SS-024.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_MODULE_MODULE_METROLOGY.json...
IService::install INFO Installed SCIPP-PPB_SS-024.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//MetrologyModules_PPB_SS_v1//SCIPP-PPB_SS-025.config
IService::next INFO Scheduling SCIPP-PPB_SS-025.PRT file to run...
IService::next INFO Writing results to /home/data/output//MetrologyModules_PPB_SS_v1//SCIPP-PPB_SS-025/1/
✘ Component fails stage checks. Current stage is QA but requires one of { "GLUED" }. Prohibiting upload!
Metadata
Value
Component type
SS
Operator
Aware Deshmukh
Date
2022-10-11T19:12:38.567+00:00
Program version
PPB_v1
Instrument
SmartScope Flash 250
The glue thicknesses are shown below.
The positions are defined as the hybrid cross fiducials and the circles on the powerboard
.
Height of components on the powerboard
.
Metrology results
Shown below are the results of the module metrology scans
MetrologySvc::analyzeBow INFO Minimum value after corrections is -13.925576
MetrologySvc::analyzeBow INFO Maximum value after corrections is 15.208415
MetrologySvc::analyzeBow INFO Extracted module bow is 29.133991
IService::UPLOADDB INFO Working on test code MODULE_BOW
MetrologySvc::uploadDB INFO Doing DB upload...
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//ModuleSS_Bow_PPA_v0//SCIPP-PPB_SS-024/1//Data__SCIPP-PPB_SS-024.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//ModuleSS_Bow_PPA_v0//SCIPP-PPB_SS-024/1//Results__SCIPP-PPB_SS-024.txt
MetrologySvc::writeOutput INFO Writing common output file /home/data/output//ModuleSS_Bow_PPA_v0//SCIPP-PPB_SS-024/1//Data__SCIPP-PPB_SS-024.txt
MetrologySvc::writeOutput INFO Writing results output file /home/data/output//ModuleSS_Bow_PPA_v0//SCIPP-PPB_SS-024/1//Results__SCIPP-PPB_SS-024.txt
IService::log INFO Logging status 0111 for component SCIPP-PPB_SS-024
IService::install INFO Installing output directory to /home/data/modules/SCIPP-PPB_SS-024/ModuleSS_Bow_PPA_v0-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed Bow_uncorrected.pdf...
IService::install INFO Installed Bow_corrected.pdf...
IService::install INFO Installed Summary.pdf...
IService::install INFO Installed Data__SCIPP-PPB_SS-024.txt...
IService::install INFO Installed Results__SCIPP-PPB_SS-024.txt...
IService::install INFO Installed Results.json...
IService::install INFO Installed DB_READY_MODULE_MODULE_BOW.json...
IService::install INFO Installed SCIPP-PPB_SS-024.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//ModuleSS_Bow_PPA_v0//SCIPP-PPB_SS-025.config
IService::next INFO Scheduling SCIPP-PPB_SS-025_RAW_DATA.txt file to run...
IService::next INFO Writing results to /home/data/output//ModuleSS_Bow_PPA_v0//SCIPP-PPB_SS-025/1/
✔ Component is at UCSC. OK to upload
✘ Component fails stage checks. Current stage is QA but requires one of { "GLUED" }. Prohibiting upload!
Metadata
Value
Component type
SS
Operator
Aware Deshmukh
Date
2022-10-11T19:23:41.496+00:00
Program version
v0
Instrument
SmartScope Flash 250
Measured bow
29.134
Module shape prior to tilt correction
Module shape after tilt correction
Wirebonding for SCIPP-PPB_SS-024
Wirebonding summaries will be given below
WireBondSvc::run INFO Loading group FAILED_HYBRID_TO_PB
WireBondSvc::run INFO Loading group FAILED_MODULE_TO_FRAME
WireBondSvc::run INFO Loading group FAILED_ROW_1
WireBondSvc::run INFO Loading group FAILED_ROW_2
WireBondSvc::run INFO Loading group FAILED_ROW_3
WireBondSvc::run INFO Loading group FAILED_ROW_4
WireBondSvc::run INFO Loading group REPAIRED_HYBRID_TO_PB
WireBondSvc::run INFO Loading group REPAIRED_MODULE_TO_FRAME
WireBondSvc::run INFO Loading group REPAIRED_ROW_1
WireBondSvc::run INFO Loading group REPAIRED_ROW_2
WireBondSvc::run INFO Loading group REPAIRED_ROW_3
WireBondSvc::run INFO Loading group REPAIRED_ROW_4
IService::UPLOADDB INFO Working on test code MODULE_WIRE_BONDING
IService::UPLOADDB INFO Working on test code VISUAL_INSPECTION
IService::log INFO Logging status 0111 for component SCIPP-PPB_SS-024
IService::install INFO Installing output directory to /home/data/modules/SCIPP-PPB_SS-024/ModuleBonding_v1-1/
IService::install INFO Installed warningLog.txt...
IService::install INFO Installed errorLog.txt...
IService::install INFO Installed infoLog.txt...
IService::install INFO Installed DB_READY_MODULE_MODULE_WIRE_BONDING.json...
IService::install INFO Installed DB_READY_MODULE_VISUAL_INSPECTION.json...
IService::install INFO Installed SCIPP-PPB_SS-024.root...
IService::install INFO Installed status.json...
MetaData::readField INFO Reading file /home/data/upload//ModuleBonding_v1//SCIPP-PPB_SS-023.config
IService::next INFO Scheduling ModuleBonding_SCIPP-PPB_SS-023.json file to run...
IService::next INFO Writing results to /home/data/output//ModuleBonding_v1//SCIPP-PPB_SS-023/1/
✔ Component is at UCSC. OK to upload
✘ Component fails stage checks. Current stage is QA but requires one of { "BONDED" }. Prohibiting upload!